Engine:
Comprehensive coverage of all gasoline and diesel engines offered in the 2003 Dodge Ram, including disassembly, assembly, diagnostics, and overhaul.
Transmission:
Detailed procedures for manual and automatic transmissions, including torque converters, clutch systems, gear trains, valve bodies, and service procedures.
Drivetrain:
Front axle, rear axle, differentials, transfer cases (for 4WD models), driveshafts, CV joints, and universal joints.
Suspension:
Front and rear suspension components, including coil springs, leaf springs, shocks, struts, control arms, ball joints, steering knuckles, and wheel bearings.
Brakes:
Disc and drum brake systems, including hydraulic components, ABS (Anti-lock Braking System), brake fluid specifications, bleeding procedures, and component replacement.
Steering:
Power steering system, steering gear, steering column, tie rods, power steering pump, and fluid requirements.
Electrical System:
Complete electrical schematics, wiring diagrams, battery, alternator, starter motor, ignition system, lighting, fuses, relays, and diagnostic procedures for electrical faults.
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel lines, fuel tank, and emission control systems related to fuel delivery.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant specifications, and troubleshooting of overheating issues.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, pipes, and emissions control components.
HVAC:
Heating, Ventilation, and Air Conditioning system, including refrigerant handling, compressor, evaporator, condenser, and climate control module.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, bumpers, frame specifications, and collision repair guidelines.
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, tire rotation, and lubrication.
Troubleshooting:
Diagnostic flowcharts and procedures for common malfunctions and drivability issues across all major systems.
Repair:
Step-by-step repair instructions for virtually every component, including detailed torque specifications and special tool requirements.
Disassembly Assembly:
Detailed procedures for the removal and installation of all major components, from engines and transmissions to smaller interior parts.
Diagnostics:
Guidance on using diagnostic tools, reading trouble codes (DTCs), and performing functional tests on various modules and sensors.
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic fluid changes to complete engine and transmission rebuilds.
Wheelbase Lengths:
Multiple wheelbase options available depending on cab configuration (e.g., Regular Cab, Quad Cab) and bed length (e.g., 6.3ft, 8ft).
Bed Dimensions:
Standard bed lengths of approximately 78.0 inches and long bed lengths of approximately 98.0 inches. Width between wheel wells typically around 50 inches.
Gross Vehicle Weight Rating:
GVWR varied significantly by model (e.g., 6,000 lbs to over 10,000 lbs for Heavy Duty models), impacting payload and towing capacity.
Oil Change Interval:
Typically every 3,000 to 7,500 miles, depending on engine type, oil quality, and driving conditions. The manual will provide specific recommendations.
Engine Oil:
For gasoline engines, SAE 5W-30 or 10W-30 often recommended, with specific API service classifications (e.g., API SN or newer). Diesel engines would require specific diesel engine oils.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors. Mopar Antifreeze/Coolant (OAT type) or equivalent meeting Chrysler MS-9769 specifications is typically required.
Transmission Fluid:
ATF+4 (Automatic Transmission Fluid Type 9602) for automatic transmissions. Manual transmission fluid specifications vary by type.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, depending on the specific system requirements. Always check the master cylinder cap or manual.
Common Issues:
Potential issues can include rust on the frame and body panels (especially in areas with road salt), HVAC blend door actuator failures, and occasional issues with the electronic throttle control on later models. Diesel models can have turbocharger or injection system concerns if not properly maintained.
Maintenance Schedule Overview
Schedule Coverage:
The manual will detail recommended service intervals for spark plugs, air filters, fuel filters, transmission fluid changes, differential fluid changes, and more, based on mileage and time.