Dodge Ram Truck 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2005 Generation Third Generation Code: DR/DH/D2 Codes Chassis Codes: DR, DH (Heavy Duty), D2 (Heavy Duty) 👋 Introduction Market Position...

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Type: Truck

Vendor:

Sku: 534135

Tags: 2005 Cars Dodge Misc Ram Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Truck

Year:

Generation

Third Generation Code:

DR/DH/D2

Codes

Chassis Codes:

DR, DH (Heavy Duty), D2 (Heavy Duty)

👋 Introduction

Market Position

Segment:

Full-size pickup truck, renowned for its towing and hauling capabilities

Brand Perception:

Dodge Ram trucks are known for their robust build quality and strong performance in the work truck segment.

Competitive Analysis

Competitors 2005:

Ford F-Series, Chevrolet Silverado, GMC Sierra

Key Features

Styling:

Distinctive crosshair grille, bold front-end design

Powertrain Options:

Wide range of V6 and V8 gasoline engines, plus a potent Cummins turbodiesel for heavy-duty models

Suspension:

Coil spring front suspension for improved ride quality

📋 Manual Details

Coverage Areas

Global Coverage:

North America (USA, Canada, Mexico)

Specific Coverage:

All trim levels and configurations of the 2005 Dodge Ram Truck

Page Count

Estimated Pages:

Approximately 2000+ pages (typical for comprehensive factory-style manuals)

Manual Type

Type:

Service and Repair Workshop Manual

Language

Primary Language:

English

Format

Digital Format:

PDF (Searchable, Printable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, transmission, drivetrain, exhaust system

Chassis:

Suspension (front and rear), steering, brakes (front and rear, including ABS), wheels, tires

Electrical:

Battery, charging system, starting system, lighting, instruments, audio system, power accessories, HVAC controls, engine control module (ECM) and powertrain control module (PCM) diagnostics

Body:

Body construction, exterior trim, interior trim, doors, glass, seats, HVAC system components

Procedures Included

Maintenance:

Routine maintenance tasks, fluid changes, filter replacements, lubrication

Repair:

Component removal, disassembly, inspection, repair, reassembly, and installation for all major systems

Diagnostics:

Troubleshooting charts, diagnostic trouble codes (DTCs), component testing, wiring diagrams for fault finding

Adjustments:

Wheel alignment specifications, clutch adjustments, parking brake adjustments

Technical Depth

Depth:

Comprehensive factory-level detail suitable for professional mechanics and advanced DIY enthusiasts

Detail Level:

Includes detailed component diagrams, exploded views, torque specifications, and step-by-step repair procedures

Troubleshooting Scope:

Detailed symptom-based troubleshooting guides and diagnostic flowcharts

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity

Binding Type

Binding Style:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbodiesel I6

Performance

3.7L Magnum V6 Horsepower:

215 hp @ 5200 rpm

3.7L Magnum V6 Torque:

235 lb-ft @ 4000 rpm

4.7L Magnum V8 Horsepower:

235 hp @ 4500 rpm (early 2005), 255 hp @ 4800 rpm (late 2005)

4.7L Magnum V8 Torque:

300 lb-ft @ 3200 rpm (early 2005), 335 lb-ft @ 3200 rpm (late 2005)

5.7L Hemi V8 Horsepower:

345 hp @ 5400 rpm

5.7L Hemi V8 Torque:

375 lb-ft @ 4000 rpm

5.9L Cummins I6 Horsepower:

305 hp @ 2900 rpm

5.9L Cummins I6 Torque:

555 lb-ft @ 1400 rpm

Fuel System

Induction Type:

Electronic Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended), Diesel fuel for Cummins

Emission Control:

Catalytic converter, On-Board Diagnostics (OBD-II)

🔧 Transmission

Standard

Transmission Options:

5-speed manual (NV3500, NV4500 for heavier duty), 4-speed automatic (45RFE/545RFE), 5-speed automatic (68RFE for diesel)

Optional

Optional Transmissions:

4-speed automatic (42RLE for 3.7L), 4-speed automatic (45RFE/545RFE for 4.7L), 5-speed automatic (for 5.7L HEMI), 4-speed automatic (48RE for diesel)

Features

Automatic Transmission Features:

Electronic shift control, Tow/Haul mode

Manual Transmission Features:

Overdrive gears for fuel efficiency

📐 Dimensions

Exterior

Wheelbase Options:

134.7 inches (Standard Bed), 154.7 inches (Long Bed), 172.4 inches (Mega Cab), 160.5 inches (Dually)

Overall Length Range:

Approx. 229 to 259 inches (depending on configuration)

Interior

Seating Capacity:

3 (Regular Cab), 6 (Club Cab/Quad Cab), 5-6 (Mega Cab)

Cargo

Bed Length Options:

6.3 ft (Standard Bed), 8.0 ft (Long Bed)

Weights

Curb Weight Range:

Approx. 4,500 - 7,000 lbs (depending on configuration)

Towing Capacity Max:

Up to 10,000+ lbs (properly equipped for heavy-duty models)

Payload Capacity Max:

Up to 5,000+ lbs (properly equipped for heavy-duty models)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (2005 Model Year)

NHTSA Frontal Impact Passenger:

Good (2005 Model Year)

IIHS Front Offset Crash Rating:

Acceptable (for models equipped with side airbags)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Electronic Stability Program (ESP) or Traction Control

Passive Features

Airbags:

Standard front airbags; Optional side curtain airbags available on some trims

Seatbelts:

Three-point seat belts for all occupants

💡 Technology Features

Infotainment

Audio System Options:

AM/FM stereo with CD player, optional premium audio systems, SiriusXM satellite radio (dealer-installed)

Navigation:

Optional factory navigation system available on higher trims

Driver Assistance

Parking Assist:

Optional rear park assist sensors

Connectivity

Power Outlets:

12V auxiliary power outlets

Trailer Tow Package:

Available trailer tow package with integrated trailer brake controller wiring, trailer wiring harness, and heavy-duty cooling

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 3,000 - 6,000 miles or 6 months, depending on driving conditions and oil type (refer to manual for exact specifications).

Oil Change Interval Diesel:

Every 7,500 miles or 6 months (synthetic blend or full synthetic recommended for Cummins).

Tire Rotation:

Every 5,000 - 7,500 miles

Fluid Specifications

Engine Oil Capacity 3.7L V6:

5.0 quarts (4.7 L) with filter

Engine Oil Capacity 4.7L V8:

5.0 quarts (4.7 L) with filter

Engine Oil Capacity 5.7L Hemi V8:

7.0 quarts (6.6 L) with filter

Engine Oil Type Gasoline:

SAE 5W-20 (preferred), SAE 5W-30 (alternative, check manual for specific engine)

Engine Oil Type 5.9L Cummins:

API CJ-4 or CK-4 rated diesel engine oil, SAE 15W-40 (conventional or synthetic)

Coolant Type:

Chrysler HOAT (Hybrid Organic Additive Technology) or equivalent, color: Orange

Transmission Fluid Type 45Rfe/545Rfe:

ATF+4 (Automatic Transmission Fluid)

Transmission Fluid Type Diesel Auto:

ATF+4 or equivalent for 48RE

Known Issues

Common Problems Gasoline:

Intake manifold gasket leaks (4.7L V8), ignition coil failures, EGR valve issues, lifter tick (HEMI), death wobble (suspension components)

Common Problems Diesel:

Injector issues, VP44 injection pump failures (earlier 5.9L), exhaust manifold leaks, water separator drain valve issues

Common Problems General:

Cracked dashboard (sun exposure), rear axle seal leaks, front suspension wear (ball joints, tie rod ends)

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long-standing history of producing robust and capable trucks dating back to the 1930s.

Model Evolution

Third Generation Intro:

The third generation (2002-2008) introduced a bold, aggressive styling and significant engineering updates, including coil-spring front suspension.

2005 Model Year Updates:

Introduction of the 5.7L HEMI V8 engine as an option, updated interior features, and revised transmissions.

Production

Manufacturing Location:

Saltillo, Mexico; St. Louis, Missouri, USA

🏆 Awards & Recognition

Recognitions

Truck Of The Year Awards:

While specific awards for the 2005 model are varied, the Dodge Ram lineage has consistently been recognized for its capability and value within the truck market.

Ratings

Consumer Ratings:

Generally positive consumer ratings for power and towing capacity, with some noted concerns in reliability and build quality in specific areas.