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Dodge RAM 2010-2012 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: RAM Model Years Covered: 2010, 2011, 2012 Trims Covered: All trims (e.g., ST, SLT, Laramie, Outdoorsman, Sport, SXT) 👋 Introduction Market Position Target...
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Type: Truck
Vendor:
Sku: 407991
Dodge RAM 2010-2012 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
RAM
Model Years Covered:
2010, 2011, 2012
Trims Covered:
All trims (e.g., ST, SLT, Laramie, Outdoorsman, Sport, SXT)
👋 Introduction
Market Position
Target Audience:
Professional technicians, advanced DIY enthusiasts, fleet maintenance personnel
Value Proposition:
Provides dealership-level technical information for accurate diagnosis and repair, saving time and money.
Competitive Analysis
Dealer Equivalence:
Identical information used by authorized Dodge dealership technicians.
Key Features
Comprehensive Coverage:
Covers all systems, trims, and model years within the specified range.
Diagnostic Focus:
Strong emphasis on diagnostic procedures and troubleshooting, crucial for complex modern vehicles.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Workshop Manual
Language:
English
Format:
Digital Download (assumed PDF based on description)
Page Count:
Extensive (typically thousands of pages for a full factory service manual)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, diagnosis, repair, timing, lubrication system, cooling system
Engine Performance:
Fuel system, ignition system, emissions control, engine control module (ECM) diagnostics and repair
Transmission Manual:
Manual transmission (if applicable), clutch system, removal, installation, overhaul
Transmission Automatic:
Automatic transmission (e.g., 42RLE, 68RFE), removal, installation, overhaul, torque converter, transmission control module (TCM)
Drivetrain:
Four-wheel drive (4WD) system, transfer case, front and rear drive axles, propeller shafts, CV joints, differential service
Brakes:
Front and rear brakes (disc/drum), ABS system, hydraulic system, parking brake, brake fluid specifications, bleeding procedures
Suspension Steering:
Front suspension (e.g., independent), rear suspension (e.g., solid axle with leaf springs), steering system, power steering, alignment specifications
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, wiring diagrams, fuses, relays
Body Chassis:
Body panels, doors, glass, interior trim, underbody, chassis components, corrosion protection, torque specifications for chassis fasteners
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, components, diagnosis and repair
Restraints:
Airbag system, seat belt systems, SRS module diagnosis and repair
Diagnostics:
Diagnostic Trouble Codes (DTCs), scan tool usage, troubleshooting charts and procedures for all major systems
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, inspections, lubrication points
Repair Procedures:
Step-by-step repair instructions for all major mechanical and electrical components
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults
Component Replacement:
Detailed instructions for removing and installing all significant vehicle components
Torque Specifications:
Precise torque values for critical fasteners across all vehicle systems
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic information, including wiring diagrams, sensor data interpretation, and component testing procedures
Rebuild Procedures:
Comprehensive instructions for rebuilding engines, transmissions, and other major assemblies
Specification Data:
Detailed specifications for clearances, tolerances, fluid types, capacities, and electrical parameters
Troubleshooting Charts:
Flowcharts and symptom-based troubleshooting guides to efficiently diagnose issues
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchability:
Typically searchable text content for quick information retrieval
Printability:
Printable pages for in-workshop use
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.7L V6 (215 hp, 235 lb-ft torque), 4.7L V8 (310 hp, 330 lb-ft torque), 5.7L HEMI V8 (390 hp, 407 lb-ft torque), 6.7L Cummins Turbo Diesel I6 (2010-2012, various power ratings, e.g., 350 hp, 650-800 lb-ft torque)
Performance
Compression Ratio:
Varies by engine (e.g., 5.7L HEMI approx. 10.3:1)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI) or Direct Injection (DI for some diesel variations)
Fuel Type:
Unleaded gasoline (87 octane minimum recommended for gasoline engines), Diesel fuel for Cummins
Maintenance Items
Spark Plugs Gasoline:
Specific part numbers vary by engine (e.g., NGK or Champion for HEMI)
Oil Filter Part Numbers:
Varies by engine (e.g., Mopar filters, Wix, Purolator)
🔧 Transmission
Standard
Transmission Options:
6-speed manual (e.g., NV3500, G56 for diesel), 4-speed automatic (42RLE for smaller engines), 5-speed automatic (545RFE for 4.7L/5.7L), 6-speed automatic (68RFE for diesel)
Optional
Transfer Case:
Command-Trac (2WD/4WD Part-Time), NV271 (Manual Shift 2WD/4WD), NV273 (Electric Shift 2WD/4WD), NV273 (Diesel 4WD Part-Time Manual)
Features
Transmission Fluid Type:
Varies by transmission (e.g., ATF+4 for 42RLE/545RFE, specific synthetic for 68RFE, Manual Gear Oil for manual transmissions)
Transmission Fluid Capacity:
Varies by transmission and configuration
📐 Dimensions
Exterior
Body Styles:
2-door Regular Cab, 4-door Quad Cab, 4-door Mega Cab
Wheelbase Options:
Multiple lengths (e.g., 130.5" for Regular Cab, 140.5" for Quad Cab, 160.5" for Mega Cab)
Bed Lengths:
Short bed (approx. 6'4"), Long bed (approx. 8'0")
Weights
Gross Vehicle Weight Rating Gvwr:
Varies significantly by configuration and payload package (typically 6,000 lbs to over 10,000 lbs for Heavy Duty models)
Curb Weight:
Varies by configuration (e.g., 4,500 lbs to 6,500+ lbs)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Generally 4 or 5 stars for frontal impact (varies slightly by year/configuration)
IIHS Frontal Offset Rating:
Often rated 'Good' or 'Acceptable' by IIHS
Active Features
Traction Control:
Standard Electronic Stability Control (ESC) and Traction Control
Brake Assist:
Available Brake Assist (BAS)
Passive Features
Airbags:
Standard front airbags, available side curtain airbags (depending on cab configuration)
Seat Belts:
3-point seat belts for all occupants, pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment Systems:
Uconnect infotainment system with touchscreen displays, navigation (optional), satellite radio, and CD/DVD player available.
Driver Assistance
Parking Assist:
Available rear parking sensors and rearview camera.
Trailer Brake Controller:
Integrated trailer brake controller available on many models for enhanced towing safety.
Connectivity
Bluetooth:
Available Bluetooth for hands-free calling and audio streaming.
Usb Ports:
Available USB ports for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (consult manual for specifics).
Oil Change Interval Diesel:
Often 7,500-15,000 miles or 12 months, with more frequent changes recommended under severe use for the Cummins diesel.
Transmission Fluid Service:
Every 30,000-60,000 miles for automatic transmissions, depending on usage. Manual transmission fluid may have longer intervals or be considered 'lifetime' by some manufacturers, but periodic checks are advised.
Coolant Flush:
Typically every 60,000-100,000 miles or 5 years, depending on coolant type.
Fluid Specifications
Engine Oil Viscosity:
Varies by engine (e.g., 5W-20 for 3.7L/4.7L, 5W-20 or 0W-20 for 5.7L HEMI, 15W-40 for 6.7L Cummins diesel)
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT (Hybrid Organic Additive Technology) for some models.
Known Issues
Hemi Tick:
Some 5.7L HEMI engines experienced lifter noise or 'HEMI tick', often related to valve train components or oil pressure.
Transmission Problems:
Early 68RFE transmissions could have issues with torque converter lock-up or heat management under heavy loads. 42RLE transmission durability under heavy towing can be a concern.
Suspension Wear:
Ball joints and tie rod ends can experience wear due to the weight and use of a heavy-duty truck.
Diesel Emissions System:
For Cummins diesel models, emissions system components (DPF, EGR) can require maintenance or develop faults.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable pickup trucks dating back to the 1930s.
Model Evolution
Fourth Generation Ram:
These model years fall within the fourth generation of the Dodge Ram (DS platform), which debuted for the 2009 model year. Key redesigns focused on improved aerodynamics, interior comfort, and enhanced capability.
Production
Manufacturing Location:
Primary assembly locations included Warren Truck Assembly Plant (Michigan) and Saltillo Truck Assembly Plant (Mexico).
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Ram truck line has historically received numerous 'Truck of the Year' awards from various automotive publications and organizations, often for specific configurations or model years within this generation.
Ratings
Towing Hauling Capability:
Recognized for its robust towing and hauling capabilities, particularly with the HEMI V8 and Cummins diesel engines.
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