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Dodge Ram Truck 1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 1995 Codes Chassis Code: BR/BE (2nd Generation Ram) 👋 Introduction Market Position Segment: Full-size pickup truck. Competitive Analysis Key Competitors:...
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Dodge Ram Truck 1995 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
1995
Codes
Chassis Code:
BR/BE (2nd Generation Ram)
👋 Introduction
Market Position
Segment:
Full-size pickup truck.
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet C/K Series, GMC Sierra, Toyota T100.
Key Features
Design Era:
Represents the second generation of the Dodge Ram, known for its distinctive 'big rig' styling and redesigned platform.
Target Audience:
Heavy-duty users, commercial applications, towing, and general pickup truck utility.
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service repair manual for the 1995 Dodge Ram Truck.
Page Count
Estimated Pages:
Hundreds of pages (Exact count not specified, but described as comprehensive).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (printable).
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emission controls, intake manifold, exhaust manifold, engine diagnostics, and repair procedures for all gasoline and diesel engines offered in 1995.
Transmission:
Manual and automatic transmission systems, including clutch, gearbox, torque converter, hydraulic controls, linkages, and overhaul procedures.
Driveline:
Front and rear axles, driveshafts, universal joints, CV joints, differential service, wheel hub and bearing service.
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, ball joints, bushings, steering knuckles, alignment specifications.
Steering:
Steering system components, steering gearbox, power steering pump, steering column, tie rods, steering linkage, power steering system service and repair.
Brakes:
Front and rear brake systems (disc and drum), brake hydraulics, master cylinder, power booster, calipers, wheel cylinders, brake lines, parking brake system, ABS (if equipped) diagnostics and repair.
Electrical System:
Complete electrical system schematics, battery, charging system (alternator), starting system (starter motor), lighting, gauges, instrument cluster, power windows, locks, wipers, horns, fuse box and relay locations, wiring diagrams.
Body And Chassis:
Body construction, exterior trim, doors, hood, tailgate, bumpers, interior trim, seats, HVAC system, climate control, body hardware, underbody components, frame repair considerations.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling, A/C compressor, condenser, evaporator, blower motor, HVAC controls.
Procedures Included
Maintenance:
Oil change procedures, fluid level checks, filter replacements, spark plug replacement, belt inspection and replacement, tire rotation, brake fluid flush, coolant flush.
Troubleshooting:
Diagnostic procedures for common problems, fault code identification (OBD-I), systematic troubleshooting guides for all major systems.
Repair:
Step-by-step repair procedures for all components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension arm replacement, electrical component repair, body panel repair.
Installation:
Procedures for installing replacement parts and accessories, torque specifications for critical fasteners.
Technical Depth
Depth:
Comprehensive diagnostic and repair information suitable for professional technicians and experienced DIY mechanics. Covers everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (typically, for digital downloads).
Print Quality
Quality:
Designed for high-quality printing, with clear diagrams and text. Users can print specific pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download - Printing and binding is user's responsibility).
Paper Type
Paper:
N/A (Digital Download - Printing and paper type is user's responsibility).
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.9L V6 Magnum, 5.2L V8 Magnum, 5.9L V8 Magnum, 5.9L Cummins Turbo Diesel.
Performance
3.9L V6 Magnum Horsepower:
Approx. 175 hp @ 4800 rpm
3.9L V6 Magnum Torque:
Approx. 230 lb-ft @ 3200 rpm
5.2L V8 Magnum Horsepower:
Approx. 230 hp @ 4400 rpm
5.2L V8 Magnum Torque:
Approx. 300 lb-ft @ 3200 rpm
5.9L V8 Magnum Horsepower:
Approx. 230 hp @ 4000 rpm
5.9L V8 Magnum Torque:
Approx. 330 lb-ft @ 3200 rpm
5.9L Cummins Turbo Diesel Horsepower:
Approx. 160 hp @ 2500 rpm
5.9L Cummins Turbo Diesel Torque:
Approx. 400 lb-ft @ 1700 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI) for gasoline engines. Indirect injection for 5.9L Cummins Turbo Diesel.
🔧 Transmission
Standard
Transmission Options:
5-speed manual (NV3500 for V6/smaller V8, NV4500 for larger V8/Diesel), 4-speed automatic (46RH/47RH).
Optional
Optional Transmissions:
4-speed automatic transmission (46RH/47RH) was optional on most configurations, standard on some heavy-duty models.
Features
46Rh Features:
Hydraulically controlled 4-speed automatic with overdrive and lock-up torque converter.
Nv4500 Features:
Heavy-duty 5-speed manual transmission with a low first gear for towing and a comfortable overdrive gear.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Club Cab (Extended Cab).
Bed Lengths:
6.0 ft (short bed), 8.0 ft (long bed).
Weights
Gross Vehicle Weight Ratings:
Varies by configuration, ranging from approx. 6,000 lbs to over 8,800 lbs for heavy-duty models.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for 1995 models are not readily available in public archives but typical for trucks of this era. Focus on structural integrity and passive safety.
Active Features
ABS:
Anti-lock Braking System (ABS) was available as an option on most models, typically on rear wheels for 2WD and all four wheels for 4WD.
Passive Features
Airbags:
Driver's side airbag was standard.
Seatbelts:
Front and rear seat belts, with shoulder belts for front occupants.
💡 Technology Features
Infotainment
Audio Options:
Factory AM/FM radio with cassette player, optional CD player. Speakers varied by trim level.
Driver Assistance
Cruise Control:
Optional on most trims, standard on some higher trims.
Connectivity
Onboard Diagnostics:
OBD-I (On-Board Diagnostics Generation 1), requiring specific diagnostic tools or procedures for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles for conventional oil, or 5,000-7,500 miles for synthetic oil (refer to owner's manual or service manual for specific recommendations based on driving conditions).
Transmission Fluid Change:
Automatic: Every 30,000-60,000 miles. Manual: Check fluid levels, typically replace every 60,000-100,000 miles.
Coolant Flush Interval:
Every 24,000-30,000 miles or 2 years.
Fluid Specifications
Engine Oil Gasoline:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on temperature).
Engine Oil Diesel:
API CG-4 or CH-4, SAE 15W-40 diesel engine oil.
Transmission Fluid Auto:
ATF+3 (Chrysler spec, equivalent to Mopar spec).
Transmission Fluid Manual Nv3500:
GL-3 or GL-4 SAE 75W-90 gear oil.
Transmission Fluid Manual Nv4500:
GL-3 or GL-4 SAE 75W-90 gear oil, or specific synthetic manual transmission fluid.
Coolant:
Ethylene glycol-based antifreeze (green) mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, U-joints (especially on 4WD models), exhaust manifold cracks (on some V8s), camshaft/lifter noise (3.9L V6), potential for overdrive band failure in automatic transmissions under heavy use.
Cummins Diesel Notes:
Known for durability, but requires proper maintenance. Injection pump and injector reliability are key. Turbocharger care is important.
Electrical Common Failures:
Headlight switch issues, power window motor failures, and occasional dashboard indicator light problems.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history in the pickup truck market, dating back to the Dodge Power Wagon. The Ram nameplate became prominent in 1981.
Model Evolution
Generation:
The 1995 model is part of the second generation (BR/BE) Dodge Ram, introduced in late 1993 as a 1994 model. This generation marked a significant redesign with the iconic 'big rig' styling.
Production
Manufacturing Locations:
Primarily St. Louis Assembly Plant, Missouri, and Warren Truck Assembly Plant, Michigan.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The second-generation Ram line received various 'Truck of the Year' awards from automotive publications upon its introduction (e.g., Motor Trend Truck of the Year for 1994).
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