🏷️ Basic Information

Make:

Dodge

Model:

Ram Truck

Model Variant:

Full-size Pickup Truck

Model Years Covered:

1996, 1997

Chassis Code:

Second Generation Ram (1994-2001)

👋 Introduction

Segment:

Full-size pickup truck market, known for its robust construction and towing capabilities.

Competitors:

Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra

Design Philosophy:

Second generation Ram (often referred to as the '2nd Gen Ram' or 'Beast') featured a distinctive 'Big Rig' styling with a prominent grille and muscular body lines, emphasizing power and presence.

Reputation:

Renowned for its comfortable ride for a truck of its era, especially with the Quad Cab configurations, and powerful engine options.

📋 Manual Details

Primary Coverage:

Service, Maintenance, Troubleshooting, Repair

Secondary Coverage:

Diagnostics, Wiring Diagrams, Specifications, Technical Data

Estimated Page Count:

~2000+ pages (typical for comprehensive workshop manuals of this era)

Type:

Workshop Service Repair Manual (Factory Authorized)

Language:

English

Format:

Digital (likely PDF, often provided as a searchable electronic document)

📖 Manual Coverage

Powertrain:

Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Engine Performance

Drivetrain:

Transmission (Automatic and Manual), Transfer Case, Drive Axles, Driveshafts, Differentials

Chassis:

Suspension (Front and Rear), Steering System, Braking System (ABS included)

Electrical:

Body Electrical, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, Power Accessories, Diagnostic Trouble Codes (DTCs)

Body:

Exterior Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System

Maintenance:

Scheduled Maintenance Intervals, Fluid Checks and Changes, Filter Replacements, Lubrication Points

Repair:

Component Removal and Installation, Overhaul Procedures, Component Reassembly

Troubleshooting:

Diagnostic Flowcharts, Symptom-Based Troubleshooting, Wiring Diagram Interpretation

Diagnostics:

On-Board Diagnostics (OBD-II), Scan Tool Data Interpretation, Specific Diagnostic Tests for Systems

Depth:

Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed torque specifications, tolerances, and alignment procedures.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick navigation to specific topics.

Printability:

Printable, allowing users to create physical copies of sections for use in the workshop.

Image Resolution:

High-resolution, ensuring clarity of diagrams, illustrations, and schematics.

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options:

5.2L (318) Magnum V8, 5.9L (360) Magnum V8, 8.0L (488) Magnum V10, 5.9L (359) Cummins Turbo Diesel I6

Engine Code 318:

5.2L V8 Magnum

Engine Code 360:

5.9L V8 Magnum

Engine Code V10:

8.0L V10 Magnum

Engine Code Cummins:

5.9L I6 Turbo Diesel (Cummins 6BT)

Horsepower 318:

~230 hp @ 4500 rpm

Torque 318:

~295 lb-ft @ 3200 rpm

Horsepower 360:

~245 hp @ 4000 rpm

Torque 360:

~305 lb-ft @ 3200 rpm

Horsepower V10:

~300 hp @ 4500 rpm

Torque V10:

~450 lb-ft @ 3200 rpm

Horsepower Cummins:

~190-215 hp @ 2500 rpm (depending on model year/tune)

Torque Cummins:

~420-475 lb-ft @ 1600 rpm (depending on model year/tune)

System Type:

Sequential Multi-Port Fuel Injection (MPI) for gasoline engines. Direct injection for Cummins Diesel.

Fuel Type Gas:

Unleaded gasoline, Octane rating typically 87 minimum.

Fuel Type Diesel:

Diesel Fuel

🔧 Transmission

Transmission Options:

4-Speed Automatic (46RE, 47RE), 5-Speed Manual (NV4500 for diesel and some V8s)

Manual Availability:

NV4500 5-speed manual was available, particularly with the Cummins diesel and some heavy-duty V8 applications.

Overdrive:

Automatic transmissions featured overdrive (4th gear) for improved fuel economy.

Transfer Case:

Part-time 4WD (NV231D, NV241DHD) and Full-time 4WD (NV242, NV244) options available.

📐 Dimensions

Wheelbase Options:

Regular Cab (113.2 in), Club Cab/Quad Cab (134.7 in), Dually (134.7 in), Long Bed variants available.

Bed Length Options:

6.3 ft (short bed), 8.0 ft (long bed)

Gvwr Range:

Approximately 6,300 lbs to 10,000+ lbs depending on configuration and axle rating.

Curb Weight Range:

Approximately 4,500 lbs to 6,000+ lbs depending on configuration.

🛡️ Safety Features

NHTSA Front Impact:

Generally 4-star rating for driver and passenger in frontal impact for 1997 models tested (as per NHTSA data).

ABS:

Anti-lock Braking System (ABS) was optional or standard depending on trim and configuration.

Airbags:

Driver and passenger airbags were standard for 1997 models.

Seatbelts:

Three-point seat belts for front occupants, lap belts for rear passengers in non-Quad Cab configurations.

💡 Technology Features

Audio System:

Factory AM/FM/Cassette or AM/FM/CD players. Optional premium sound systems available. Basic analog controls.

Cruise Control:

Standard or optional depending on trim level.

Onboard Diagnostics:

OBD-II compliant from 1996 onwards, allowing for electronic diagnostics.

🔧 Maintenance

Oil Change Gasoline:

Typically every 3,000-5,000 miles or 6 months, depending on driving conditions. Consult manual for specific recommendations.

Oil Change Diesel:

Typically every 5,000-7,500 miles or 6 months for Cummins diesel. Consult manual for specific recommendations.

Transmission Fluid:

Change every 30,000-60,000 miles for automatic transmissions, depending on towing and driving conditions. Manual transmission fluid change intervals are typically longer.

Engine Oil 5.2L 5.9L:

SAE 5W-30 or 10W-30 API Certified, preferred synthetic blend or full synthetic for optimal performance and protection.

Engine Oil 8.0L V10:

SAE 10W-30 API Certified, preferred synthetic blend or full synthetic.

Engine Oil 5.9L Cummins:

API CI-4 or CJ-4 rated Diesel Engine Oil (e.g., 15W-40 for most conditions, check manual for specific temps).

Transmission Fluid Auto:

Chrysler ATF+4 (if applicable for late 1997 models, otherwise ATF+3 or Dexron III compatible)

Transmission Fluid Manual:

GL-4 or GL-5 gear oil (specific viscosity depends on transmission model, often 75W-90 or 80W-90)

Coolant:

Conventional Green Ethylene Glycol (50/50 mix with distilled water) or equivalent OAT/HOAT coolant as per manual recommendation for specific engine types.

Common Problems:

Transmission issues (especially 46RE/47RE with torque converter shudder/slipping), intake manifold gasket leaks (V10), fuel pump failures, dashboard cracking, radiator leaks, minor electrical gremlins, exhaust manifold cracks (some V8s), rear main seal leaks (Cummins).

Tune Up Components:

Spark plugs (champion copper core plugs commonly used), distributor cap and rotor, spark plug wires, fuel filters, air filters are common maintenance items.

📚 Vehicle History

Dodge Trucks:

Dodge has a long-standing heritage in the truck market, dating back to the 1930s. The 'Ram' nameplate was introduced in 1981.

Second Gen Ram:

The second generation (1994-2001) marked a significant redesign from the previous generation, featuring the iconic 'Big Rig' styling and a focus on driver comfort and advanced powertrain options. This generation introduced the Quad Cab in 1998.

Manufacturing Plant:

St. Louis Assembly, St. Louis, Missouri, USA.

🏆 Awards & Recognition

Truck Of The Year:

The second-generation Ram platform received various 'Truck of the Year' awards from automotive publications during its initial launch and subsequent years.

Consumer Reports:

Variable ratings depending on the specific engine and drivetrain configuration, with some powertrain and electrical components noted as potential weak points.

Manual Quality:

Factory-produced or authorized workshop manual, ensuring accuracy and completeness for professional technicians and DIY enthusiasts.