Model:
Grand Caravan / Caravan / Voyager
Generation Identifier:
Fourth Generation (RS/RG)
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Target Audience:
Official Dodge Dealership Workshops, Professional Mechanics, Serious DIY Enthusiasts
Unique Selling Proposition:
Identical to OEM dealer manuals, providing the highest level of accuracy and detail for service and repair. Offers a significant cost saving compared to dealership service.
Content Superiority:
Hundreds of pages of diagrams, step-by-step instructions, electrical schematics, and technical data, providing unparalleled depth of coverage.
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Exhaust System, Cooling System, Lubrication System
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear, ABS), Wheels & Tires
Electrical:
Lighting, Instrumentation, Power Accessories, Audio System, Body Control Modules, Powertrain Control Modules, Safety Systems (Airbags, ABS)
Body:
Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System, Exterior Trim, Bumpers
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Replacement, Spark Plug Replacement
Repair And Rebuild:
Engine Overhaul and Rebuild, Transmission Repair and Overhaul, Brake System Overhaul, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Component Testing Procedures
Technical Data:
Torque Specifications, Fluid Capacities, Schematics (Wiring Diagrams, Vacuum Diagrams), Component Locations
Depth Of Information:
Comprehensive OEM-level detail, suitable for professional technicians and advanced DIYers. Covers everything from basic maintenance to complex engine and transmission rebuilds.
Printability:
Printable (explicitly stated in product description)
Text Searchability:
Searchable (explicitly stated in product description)
Indexing And Organization:
Neatly indexed and organized, categorized (explicitly stated in product description)
Image And Text Zoom:
Zoomable (explicitly stated in product description)
Engine Options:
3.3L V6 (e.g., EER), 3.8L V6 (e.g., L32), 2.4L DOHC 4-cylinder (Chrysler built, for some Voyager variants in certain markets, though less common for US models in this generation)
Typical Horsepower Range:
Approx. 150-200 hp (varies by engine option and year)
Typical Torque Range:
Approx. 180-230 lb-ft (varies by engine option and year)
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Coolant Type:
HOAT (Hybrid Organic Acid Technology) based coolant, typically Mopar/Chrysler specific (e.g., Mopar OAT) or equivalent meeting Chrysler MS-9769 specifications
Engine Oil Type Recommendation:
SAE 5W-30 is common. Check Owner's Manual or specific engine section for exact specification (e.g., API SN or ILSAC GF-5 compliant, Chrysler MS-6395)
Type:
4-speed Automatic (e.g., 41TE, 42LE)
Type:
Not commonly offered in this generation for the US market (primarily automatic). Some international markets might have had manual options on smaller engines.
Automatic Transmission Fluid:
ATF+4 (Chrysler Material Standard MS-9602). Refer to manual for specific application.
Wheelbase Approximate:
119.2 inches (3028 mm) for most configurations
Cargo Volume:
Varies significantly based on seating configuration, but typically very spacious for its class (e.g., over 100 cubic feet with second and third rows folded/removed).
Curb Weight Approximate:
Approx. 4,000 - 4,500 lbs (1814 - 2041 kg), varies by engine and options.
NHTSA Front Impact:
The 2001-2007 models generally performed well in front impact tests, but specific star ratings can vary slightly by model year and testing criteria. Often received 4-star ratings.
IIHS Frontal Offset:
Good to Acceptable ratings in frontal offset crash tests by IIHS for this generation.
Brake System:
Front Ventilated Discs, Rear Solid Discs. Available ABS (Anti-lock Braking System).
Airbags:
Frontal airbags for driver and passenger. Available side curtain airbags or enhanced side airbags depending on trim level and year.
Seatbelts:
Three-point seatbelts in all seating positions, often with integrated child seat anchors (LATCH system).
Audio System:
Various factory radio options including AM/FM CD players, cassette players, and premium Infinity sound systems. Optional rear-seat entertainment systems (DVD players) were available on higher trims.
ABS System:
Available Anti-lock Braking System (ABS) on most models.
Seating Features:
Power sliding doors, power liftgate (optional), Stow 'n Go seating (introduced later in this generation, offering fold-flat seats into the floor).
HVAC System:
Front manual or automatic climate control, often with rear HVAC controls and outlets for passenger comfort.
Oil Change Interval:
Typically every 3,000-7,500 miles (5,000-12,000 km) depending on oil type and driving conditions. The manual will specify based on oil quality and usage.
Transmission Fluid Interval:
Often recommended every 30,000-100,000 miles (48,000-160,000 km) depending on severe vs. normal driving. ATF+4 is designed for longer intervals.
Spark Plug Replacement:
Varies by plug type (e.g., Platinum or Iridium). Intervals can range from 30,000 to 100,000 miles. The manual will detail the correct type and interval.
Power Steering Fluid:
Likely requires Mopar power steering fluid or equivalent meeting Chrysler MS-5901 specification.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for specific requirement for ABS systems).
Common Problems And Repairs:
Transmission issues (torque converter shudder, solenoid failures), rear heater core leaks (on models equipped with rear heat), suspension wear (ball joints, tie rods), electrical gremlins (door modules, body control modules), exhaust manifold cracks (on certain V6 engines).
Timing Belt Or Chain:
Engines typically use timing chains, which are generally maintenance-free unless there are specific component failures.
Dodge Heritage:
Dodge has a long history of producing practical and family-oriented vehicles, with the Caravan/Grand Caravan being a pioneering minivan model that defined the segment.
Fourth Generation Development:
The RS/RG generation (2001-2007) introduced updated styling, improved interior flexibility (e.g., Stow 'n Go seating in later years of this generation), enhanced safety features, and more powertrain options.
Manufacturing Locations:
Primarily produced in Windsor, Ontario, Canada, and Saltillo, Mexico.
