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Dodge SRT-4 2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 Year: 2004 Codes Chassis Code: PT Cruiser platform (PG) Engine Code: ECC (2.4L Turbo) 👋 Introduction Market Position Positioning: Performance variant of...
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🏷️ Basic Information
Identification
Make:
Dodge
Model:
SRT-4
Year:
2004
Codes
Chassis Code:
PT Cruiser platform (PG)
Engine Code:
ECC (2.4L Turbo)
👋 Introduction
Market Position
Positioning:
Performance variant of the Dodge Neon, marketed as a potent and affordable compact sports car.
Competitive Analysis
Competitors:
Honda Civic Si, Acura RSX, Volkswagen GTI, Subaru WRX (though often positioned slightly above the WRX in price and spec for the era).
Key Features
Performance Focus:
Turbocharged engine, sport-tuned suspension, aggressive styling, enthusiast-oriented design.
Target Audience:
Younger buyers, performance enthusiasts, DIY tuners looking for a powerful and modifiable platform.
Target Audience
Manual Purpose:
To provide comprehensive technical data for servicing, repairing, and maintaining the high-performance SRT-4 model.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Powertrain, Diagnostics
Secondary Coverage:
Maintenance, Troubleshooting, Repair Procedures, Specifications
Page Count
Estimated Pages:
1500-2000 (estimated for a comprehensive workshop manual of this era)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, pistons, connecting rods, crankshaft, timing belt/chain, oil pump, lubrication system, cooling system
Engine Performance:
Turbocharger system, intercooler, fuel injection system, ignition system, exhaust system, emission controls
Transmission Manual:
Clutch system, gear selection, gearbox overhaul, input/output shafts, synchronizers
Transmission Automatic:
Not applicable to SRT-4 model, which came standard with a manual transmission.
Drivetrain:
Front-wheel drive system, differential, axles, CV joints
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (torsion beam, shock absorbers, bushings), alignment specifications
Steering:
Power steering system, steering column, tie rods, steering rack
Brakes:
Front disc brakes (calipers, rotors), rear disc brakes (calipers, rotors), ABS system, parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, horn, wipers, power windows, power locks
HVAC:
Air conditioning system, heater, ventilation, climate control components
Body:
Body panels, doors, hood, trunk, bumpers, interior trim, glass, seals
Chassis And Frame:
Frame components, structural integrity, underbody protection
Driver Information System:
Instrument cluster, gauges, warning lights, diagnostic trouble codes (DTCs)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation, electrical diagnostics
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major systems.
Overhaul Procedures:
Detailed instructions for rebuilding engines, transmissions, and other major components.
Specifications And Tolerances:
Torque specifications, clearance measurements, fluid capacities, electrical resistance values, etc.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Diagnostic Tools:
Information on required diagnostic equipment and software (e.g., scan tools).
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Audience Level:
Professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable Text:
Likely Yes, if a professionally produced digital manual.
Printable:
Yes
Print Quality
Quality:
N/A (Digital Download)
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, turbocharged and intercooled
Displacement:
2.4 Liters (2378cc)
Engine Code:
ECC
Bore X Stroke:
87.1 mm x 97.0 mm
Compression Ratio:
8.1:1
Performance
Horsepower:
205 hp @ 5800 rpm
Torque:
220 lb-ft @ 3200 rpm (with overboost function up to 245 lb-ft)
Turbocharger Boost:
15.0 psi (1.03 bar) nominal
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fuel Injectors:
High-flow injectors (e.g., Bosch 4-hole, 36 lb/hr) typical for modifications
Ignition System:
Distributorless ignition system (DIS) with coil-on-plug or coil pack
Maintenance
Oil Type:
SAE 10W-30 Synthetic recommended (refer to manual for exact spec, e.g., MS-6395)
Oil Capacity:
Approx. 4.0 quarts (3.8 liters) with filter
Spark Plugs:
NGK BKR6E (or equivalent, refer to manual for exact part number and gap)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (Getrag Getrag / Magna T350)
Optional
Optional Transmission:
None (SRT-4 exclusively manual)
Features
Clutch:
Heavy-duty clutch assembly
Gear Ratios:
Specific ratios for 1st through 5th gear and reverse (refer to manual for exact values)
Maintenance
Transmission Fluid Type:
Manual Transmission Fluid (MTF) - refer to manual for specific API GL-4/GL-5 or Mopar specification.
Transmission Fluid Capacity:
Approx. 2.0 quarts (1.9 liters)
📐 Dimensions
Exterior
Length:
168.9 inches (4290 mm)
Width:
67.1 inches (1704 mm)
Height:
57.3 inches (1455 mm)
Wheelbase:
104.5 inches (2654 mm)
Front Track:
58.5 inches (1486 mm)
Rear Track:
57.9 inches (1471 mm)
Interior
Passenger Volume:
Approx. 91.0 cubic feet (2577 liters)
Cargo
Cargo Volume:
Approx. 11.3 cubic feet (320 liters) (behind rear seats)
Weights
Curb Weight:
Approx. 2980 lbs (1352 kg)
Gross Vehicle Weight Rating:
Approx. 3770 lbs (1710 kg)
Towing Capacity:
Not Recommended/Specified
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 5-star passenger (for the Neon platform)
IIHS Side Impact:
Acceptable (for the Neon platform)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags, optional side airbags (check specific vehicle)
Seatbelts:
3-point seat belts with pretensioners
Body Structure:
Reinforced safety cage construction
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system with optional premium sound. Aftermarket upgrades are very common.
Gauge Cluster:
Performance-oriented gauge cluster including boost gauge.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Aux Input:
Not standard. Aftermarket solutions (e.g., aux adapter, Bluetooth adapters) are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions (refer to manual for exact recommendations).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type.
Timing Belt Replacement:
Crucial: Refer to manual. Typically around 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Coolant Type:
Mopar Antifreeze/Coolant (OAT) or equivalent (Ethylene Glycol based, refer to manual for exact color/spec).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Power Steering Fluid:
ATF+4 or equivalent (refer to manual for exact Mopar spec).
Known Issues
Turbo Reliability:
Early models could experience turbo seal leaks or wastegate issues. Proper maintenance is key.
Clutch Wear:
High-performance clutch can wear faster with aggressive driving. Upgraded clutches are common.
Suspension Bushings:
Wear on suspension bushings, particularly control arm bushings, can lead to poor handling and noise.
Fuel Injector Clogging:
Can occur due to fuel quality or age, leading to misfires or poor performance. Regular use of quality fuel is recommended.
PCM Issues:
Some earlier models might have had Powertrain Control Module (PCM) tuning issues or software glitches. Updates may be available.
📚 Vehicle History
Brand Heritage
Dodge Performance:
Dodge has a long history of performance vehicles, with the SRT (Street and Racing Technology) division amplifying this focus.
Model Evolution
Neon Generation:
The SRT-4 is based on the second generation Dodge Neon (2000-2005).
Srt Introduction:
The SRT-4 was introduced in 2003 as a 2004 model year vehicle, transforming the Neon into a potent compact sports car.
Production
Production Years:
2003 (as 2004 model) to 2005.
Production Locations
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Widely praised by automotive journalists and enthusiasts for its performance-per-dollar value and tuning potential.
Sport Compact Credibility:
Established itself as a respected contender in the sport compact segment.