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Dodge Stealth Complete Workshop Service Repair Manual 1991
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🏷️ Basic Information Identification Make: Dodge Model: Stealth Generation Code: XG (First Generation) Codes Platform Code: MZ3 (Shared with Mitsubishi 3000GT/GTO) 👋 Introduction Market Position Segment: Performance Grand Tourer /...
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🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stealth
Generation Code:
XG (First Generation)
Codes
Platform Code:
MZ3 (Shared with Mitsubishi 3000GT/GTO)
👋 Introduction
Market Position
Segment:
Performance Grand Tourer / Sports Car
Competitive Analysis
Competitors:
Mitsubishi 3000GT/GTO, Toyota Supra, Nissan 300ZX, Chevrolet Corvette
Key Features
Design Basis:
Based on the Mitsubishi 3000GT platform, offering a unique Dodge-styled alternative with distinct interior and exterior elements.
Performance Variants:
Available in base and the more potent 'RT' trims, often featuring advanced aerodynamic and powertrain technologies.
Manual Value Proposition
Target Audience:
Dodge Stealth owners, independent repair shops, automotive enthusiasts seeking in-depth technical knowledge.
Benefits:
Empowers owners to perform maintenance and repairs confidently, reduces reliance on dealership service, preserves vehicle value through proper upkeep.
📋 Manual Details
Coverage Areas
Years Covered:
1991, 1992, 1993, 1994
Models Covered:
All Dodge Stealth models and trims
Page Count
Estimated Pages:
Extensive (typically 1000+ pages for a complete workshop manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, overhaul, and repair of V6 engines (6G72 SOHC and DOHC variants)
Engine Control System:
ECU, sensors, actuators, emissions controls, OBD-I troubleshooting
Mechanical:
Engine mechanical components, timing belt service, lubrication, cooling system
Fuel Service:
Fuel injection system, fuel pump, injectors, fuel pressure testing, fuel filter replacement
Emission Control:
Emission control systems, catalytic converter, EGR, EVAP, diagnostic procedures
Intake Exhaust Cooling:
Intake manifold, exhaust system, radiator, cooling fan, thermostat
Lube:
Engine oil and filter change procedures, oil pressure testing, oil pump
Ignition Starting Charging:
Ignition system components (spark plugs, coils, distributors), starting motor, alternator, battery service
Automatic Transmission:
Maintenance, repair, and overhaul of the F4A51 automatic transmission
Clutch:
Clutch system diagnostics, replacement procedures (for manual transmission models)
Manual Transmission:
Maintenance, repair, and overhaul of manual gearboxes (e.g., KM132, KM212)
Transfer Propeller Shaft:
Four-wheel-drive system components, transfer case service, driveshaft maintenance
Drive Shaft:
CV joints, axle shafts, differential service
Differential:
Front and rear differential maintenance and repair
Axle Suspension:
Front and rear suspension components, alignment procedures, shock absorbers, struts
Tire Wheel:
Tire pressure recommendations, wheel balancing, wheel alignment specifications
Brake Control:
ABS system diagnostics and repair, brake fluid service
Brake:
Brake system components (discs, pads, calipers, lines), hydraulic system, bleeding procedures
Parking Brake:
Parking brake system adjustment and repair
Steering Column:
Steering column assembly, ignition switch, tilt/telescope mechanisms
Power Steering:
Power steering system components, fluid type, pump, rack and pinion
Air Condition:
HVAC system, refrigerant handling, diagnosis, compressor, A/C performance testing
Supplemental Restraint System:
SRS airbag system diagnosis and service, sensor replacement
Seat Belt:
Seat belt system inspection and repair
Engine Immobilizer:
Immobilizer system diagnosis and troubleshooting
Cruise Control:
Cruise control system diagnosis and repair
Wiper Washer:
Wiper and washer system components and repair
Door Lock:
Power door lock system diagnosis and repair
Meter Audio Visual:
Instrument cluster, gauges, audio system troubleshooting
Horn:
Horn system inspection and repair
Windshield Glass Mirror:
Windshield replacement, glass care, mirror adjustment and repair
Instrument Panel:
Instrument panel removal and installation, lighting
Seat:
Seat adjustment mechanisms, upholstery repair
Engine Hood Door:
Hood latch, hinges, door latches, hinges, power window regulators
Exterior Interior:
Body panels, trim, interior panels, weatherstripping
Electrical:
Complete electrical system diagnosis, component testing, troubleshooting guides
Multiplex Can Communication:
Multiplex integrated control system (MACS) and CAN bus communication system diagnosis (if applicable to later models in the range)
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks, filter replacements, inspections
Diagnostics:
Troubleshooting guides for all major systems, symptom-based diagnostics
Repair:
Step-by-step repair instructions for all vehicle components and systems
Rebuild:
Complete engine and transmission overhaul procedures
Installation:
Component replacement and installation procedures
Technical Depth
Depth:
Factory-level, comprehensive, covering all repairs from basic maintenance to complex diagnostics and major component overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, printable pages, with ability to enlarge diagrams.
Binding Type
Binding:
Digital (N/A - electronic format)
Paper Type
Paper Quality:
N/A (digital format, but implies high detail suitable for printing on standard paper).
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
6G72: 3.0L V6 SOHC (Base) and 3.0L V6 DOHC Twin-Turbocharged (RT Turbo/VR-4 equivalent)
Performance
Horsepower Base:
Approximately 222 hp @ 6000 rpm
Horsepower Turbo:
Approximately 300 hp @ 6000 rpm
Torque Base:
Approximately 250 lb-ft @ 4800 rpm
Torque Turbo:
Approximately 307 lb-ft @ 2500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher for turbo models)
Timing
Timing Belt Replacement Interval:
Recommended every 60,000 miles or 4 years, whichever comes first. Critical for DOHC engines.
🔧 Transmission
Standard
Base Transmission:
5-speed Manual Transmission (KM132 or similar)
Optional
Automatic Transmission:
4-speed Automatic Transmission (F4A51 or similar)
Features
All Wheel Drive:
Available on RT (equivalent to VR-4) models, often with advanced electronically controlled viscous coupling or similar AWD system.
📐 Dimensions
Exterior
Wheelbase:
Approximately 97.2 inches
Length:
Approximately 178.7 inches
Width:
Approximately 70.7 inches
Height:
Approximately 48.3 inches
Weights
Curb Weight:
Approximately 3300-3700 lbs, depending on model and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for this model year are often difficult to find, but generally reflect safety standards of the early 1990s.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models, especially RT variants.
Aws:
Active aerodynamic systems and all-wheel steering were features on some higher-end Mitsubishi counterparts, may apply to certain Stealth trims.
Passive Features
Airbags:
Driver and passenger airbags standard.
Seat Belts:
Three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo with optional CD player. Amplified systems were available.
Driver Assistance
Aws:
Some advanced models featured All-Wheel Steering (AWS), a significant technological feature for the era.
Connectivity
ECU Communication:
OBD-I diagnostic port, requiring specific scan tools for detailed diagnosis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months, depending on driving conditions.
Spark Plug Replacement:
Typically around 60,000 miles, depending on plug type.
Transmission Fluid Change:
Every 30,000 - 50,000 miles for automatic transmissions; check manual for manual transmission fluid intervals.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 5W-30 recommended (check owner's manual for specific viscosity based on temperature).
Coolant:
Ethylene Glycol-based coolant (e.g., Mopar or equivalent).
Brake Fluid:
DOT 3.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Timing Belt Failure:
Critical failure point if not replaced on schedule, especially on DOHC engines due to interference design.
Active Aero Failure:
Spoilers and active aero components can malfunction due to electrical or mechanical issues.
Transfer Case Issues:
Potential wear or failure in AWD systems on higher-mileage vehicles.
Electrical Gremlins:
Age-related electrical issues can affect various systems, especially with multiplexed controls.
📚 Vehicle History
Brand Heritage
Dodge Performance History:
Dodge's foray into the Japanese-designed sports car market, aiming to compete with established imports.
Model Evolution
Development Basis:
Rebadged and slightly restyled version of the Mitsubishi 3000GT (and GTO in Japan).
Production
Manufacturing Location:
Japan (produced by Mitsubishi)
Production Years:
1991-1996
🏆 Awards & Recognition
Recognitions
Automotive Press:
While not always topping comparison tests, it was recognized for its stylish design and aggressive pricing compared to direct Japanese competitors.