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2004 Dodge Stratus Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Stratus Year: 2004 Codes Chassis Code: JA (sedan) / JR (coupe) Platform: Chrysler JA/JR platform 👋 Introduction Market Position Segment: Mid-size sedan and...
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2004 Dodge Stratus Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stratus
Year:
2004
Codes
Chassis Code:
JA (sedan) / JR (coupe)
Platform:
Chrysler JA/JR platform
👋 Introduction
Market Position
Segment:
Mid-size sedan and coupe
Target Audience:
Families and individuals seeking practical and stylish transportation
Competitive Analysis
Key Competitors:
Chevrolet Malibu, Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima
Key Features
Design:
Distinctive styling, particularly the coupe version, offering a sportier alternative within its segment.
Value Proposition:
Offered a blend of styling, comfort, and affordability.
Powertrain Options:
A range of inline-four and V6 engines to cater to different performance and economy needs.
📋 Manual Details
Coverage Areas
Covered Models:
All Dodge Stratus models (sedan and coupe)
Coverage Scope:
A-Z comprehensive repairs
Page Count
Page Count:
Refer to actual manual (typically 1000+ pages for comprehensive coverage)
Manual Type
Manual Type:
Factory Service Manual (FSM)
Intended User:
Dealership Technicians
Language
Language:
English
Format
Format:
Print (likely bound)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.0L, 2.4L, 2.7L, 3.0L), Transmission (automatic, manual if applicable), Drivetrain, Exhaust System
Chassis:
Suspension (front and rear), Steering, Brakes (ABS, hydraulic, parking brake), Wheels and Tires
Electrical:
12V Battery System, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Gauges, Wiper/Washer System, Horn
Body:
Body Structure, Exterior Panels, Doors, Hood, Trunk, Glass, Seals, Interior Trim, Seats, Restraint Systems (Airbags, Seatbelts)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, Refrigerant System
Emissions:
Emissions Control Systems, Evaporative Emission Control (EVAP), Catalytic Converter
Diagnostics:
On-Board Diagnostics (OBD-II) system, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Replacement, Tune-ups
Repair:
Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults
Installation:
Component installation and removal procedures
Technical Depth
Depth:
Comprehensive from basic adjustments to complete component overhauls and diagnostics
Diagnostic Tools:
Detailed descriptions for using specialized diagnostic equipment and procedures
📊 Manual Specifications
File Format
Digital Format:
N/A (Print)
Print Quality
Print Quality:
High-quality paper and printing suitable for workshop environments
Binding Type
Binding:
Likely softcover or spiral-bound for lay-flat use in a workshop
Paper Type
Paper Type:
Durable, often coated paper to resist grease and dirt
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.0L (1996 cc)
Engine 1 Type:
SOHC Inline-4
Engine 1 Power:
Approx. 134 hp @ 5800 rpm
Engine 1 Torque:
Approx. 131 lb-ft @ 4500 rpm
Engine 2 Displacement:
2.4L (2378 cc)
Engine 2 Type:
DOHC Inline-4 (Chrysler World Engine)
Engine 2 Power:
Approx. 150 hp @ 5800 rpm
Engine 2 Torque:
Approx. 155 lb-ft @ 4000 rpm
Engine 3 Displacement:
2.7L (2736 cc)
Engine 3 Type:
DOHC V6
Engine 3 Power:
Approx. 189 hp @ 5800 rpm
Engine 3 Torque:
Approx. 190 lb-ft @ 4400 rpm
Engine 4 Displacement:
3.0L (2972 cc) - Mitsubishi V6 (for earlier models, may still be referenced)
Engine 4 Type:
SOHC V6 (Mitsubishi)
Engine 4 Power:
Approx. 152 hp @ 5500 rpm
Engine 4 Torque:
Approx. 172 lb-ft @ 4500 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on engine
🔧 Transmission
Standard
Transmission Type Sedan:
4-Speed Automatic (41TE/42LE)
Transmission Type Coupe:
4-Speed Automatic (41TE/42LE)
Optional
Transmission Type Optional:
5-Speed Manual (Getrag G240 - less common, primarily with 2.0L/2.4L engines)
Features
Automatic Features:
Overdrive, electronically controlled
Fluid Specifications
Automatic Transmission Fluid:
Chrysler ATF+4 (MS-9602) or equivalent
Fluid Capacities
Automatic Transmission Capacity:
Approx. 9.0 - 10.0 quarts (8.5 - 9.4 liters) for refill
📐 Dimensions
Exterior
Wheelbase:
Approx. 106.9 inches (2715 mm)
Length Sedan:
Approx. 193.7 inches (4919 mm)
Length Coupe:
Approx. 193.7 inches (4919 mm)
Width:
Approx. 70.9 inches (1801 mm)
Height Sedan:
Approx. 56.9 inches (1445 mm)
Height Coupe:
Approx. 55.1 inches (1400 mm)
Wheel Size:
15-inch or 16-inch standard, 17-inch optional (depending on trim)
Tire Size:
Commonly P205/65R15, P215/60R16 (check specific trim)
Bolt Pattern:
5 x 100 mm
Weights
Curb Weight:
Approx. 3200 - 3500 lbs (1451 - 1588 kg) depending on engine and configuration
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact Rating:
Good (for 2004 model year, likely)
NHTSA Passenger Front Impact Rating:
Good (for 2004 model year, likely)
IIHS Side Impact Rating:
Acceptable or Good (check specific testing reports for 2004 Stratus)
Active Features
ABS:
Standard or Optional depending on trim level
Traction Control:
Optional on some models
Passive Features
Airbags:
Front airbags (driver and passenger) standard, side airbags optional on some trims
Seatbelts:
Front 3-point seatbelts with pretensioners, rear 3-point seatbelts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional premium audio system.
Climate Control:
Manual or automatic climate control systems available depending on trim.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on higher trims.
Connectivity
Interior Power:
12V accessory power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, depending on driving conditions (consult manual for specifics based on oil type used).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect/replace annually or every 12,000 miles (19,000 km).
Spark Plugs 2.0L/2.4L:
Approx. 100,000 miles (160,000 km) with platinum-tipped plugs.
Spark Plugs 2.7L V6:
Approx. 100,000 miles (160,000 km) with platinum-tipped plugs.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years for conventional coolant, longer intervals for OAT coolant (verify type).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for typical use, more frequently for severe duty.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 10W-30 (API certified, meeting MS-6395 specification - check manual for exact recommendation)
Engine Oil Capacity:
2.0L/2.4L: Approx. 4.0 - 4.5 quarts (3.8 - 4.3 liters). 2.7L V6: Approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters). (Consult manual for exact capacity with filter change).
Coolant Specification:
Chrysler/Mopar Antifreeze/Coolant (MS-7170 for older green type, MS-9769 for HOAT orange type) or equivalent.
Brake Fluid Specification:
DOT 3 or DOT 4 (consult manual)
Power Steering Fluid:
ATF+4 or power steering fluid meeting Chrysler MS-10838 (check manual)
Known Issues
Engine Noise 2.7L:
Timing chain tensioner issues can lead to rattling noises, particularly on startup.
Transmission Shifting:
Occasional rough shifting or hesitation in automatic transmissions.
Suspension Wear:
Front suspension components like ball joints and control arm bushings can wear prematurely.
Ac System:
Leaks in the AC system, particularly at the compressor or O-rings, can lead to refrigerant loss.
Evaporative Emission System:
Faulty purge valves or vent solenoids can trigger Check Engine lights.
Power Window Motors:
Window regulators and motors can fail over time.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge, a division of Chrysler, has a long history of producing diverse vehicles from performance cars to trucks and minivans.
Model Evolution
First Generation:
1995-2000 Dodge Stratus (JA platform), closely related to the Plymouth Breeze and Chrysler Cirrus.
Second Generation:
2001-2006 Dodge Stratus (updated JA platform for sedan, new JR platform for coupe). The 2004 model is part of this generation.
Coupe Development:
The Stratus Coupe was a rebadged Mitsubishi Eclipse coupe, sharing its platform and many components.
Production
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
Production Period:
2001-2006 (Second Generation)
🏆 Awards & Recognition
Recognitions
Safety Awards:
The Stratus generally received good to acceptable safety ratings in frontal and side impact tests from the NHTSA and IIHS for its era, but specific 'awards' are not widely publicized.
Ratings
Consumer Satisfaction:
Varied consumer satisfaction, often influenced by specific powertrain and trim level choices.
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