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DODGE VIPER SRT-10 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Viper SRT-10 Year: 2006 Model Code: ZB II 👋 Introduction Market Market Position: The 2006 Dodge Viper SRT-10 represented the pinnacle of American...
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DODGE VIPER SRT-10 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Viper SRT-10
Year:
2006
Model Code:
ZB II
👋 Introduction
Market
Market Position:
The 2006 Dodge Viper SRT-10 represented the pinnacle of American performance and raw power in the supercar segment, directly competing with European exotics with its extreme styling and brute-force V10 engine.
Competitive Analysis
Competitors:
Ferrari 430, Lamborghini Gallardo, Porsche 911 Turbo, Chevrolet Corvette Z06 (C6).
Key Features
Key Features:
Hand-built V10 engine, iconic styling, rear-wheel drive, uncompromising performance focus, limited production numbers.
📋 Manual Details
Coverage
Coverage Areas:
General information, Engine, Clutch, Gearbox, Propeller shafts, Rear axles, Front axle, Front and rear suspensions, Wheels and Tyres, Steering system, Brakes, Bodywork and chassis frame, Maintenance, Electric/Electronic System
Format
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Page Count:
Estimated 1500-2000 pages (typical for comprehensive service manuals of this era and complexity)
Usability
Illustrations:
Step-by-step illustrated repair procedures.
Printing:
Easy to print any page or section.
Expertise Level:
Useful for professional mechanics, amateurs, and owners wanting to understand their car.
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical and electrical systems, clutch assembly, manual transmission (6-speed Tremec TR-6060), drivetrain components (propeller shafts, rear axle), front and rear suspension systems, steering, braking system (including ABS), bodywork and chassis, routine maintenance procedures, and the complete electrical/electronic system including wiring diagrams and diagnostic troubleshooting.
Procedures
Procedures Included:
Step-by-step illustrated repair procedures, general maintenance, troubleshooting, component removal and installation, torque specifications, diagnostic procedures, wiring schematics, and technical specifications for all covered systems.
Engine Repair Procedures:
Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft service, camshaft and valve train adjustments, lubrication system diagnostics and repair, cooling system service, fuel system diagnostics and repair, ignition system troubleshooting.
Drivetrain Repair Procedures:
Clutch assembly inspection, replacement, and adjustment; gearbox (TR-6060) disassembly, inspection, and reassembly; propeller shaft balancing and U-joint replacement; rear axle differential service and bearing adjustment; front axle component inspection.
Chassis Repair Procedures:
Front and rear suspension component replacement (shocks, springs, control arms, ball joints, bushings); steering rack inspection and replacement; brake system bleeding, pad and rotor replacement, caliper service; wheel bearing replacement.
Depth
Technical Depth:
Dealer-level instructional guides covering basic repairs to complex overhauls and advanced diagnostics.
Technical Depth
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including engine control, body control, lighting, instruments, and comfort features.
📊 Manual Specifications
File
File Format:
PDF
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Searchability:
Likely text-searchable PDF (depending on source scan quality).
Distribution
Compatibility:
Windows Operating Systems, Smartphones, Tablets (any device capable of opening PDF files).
Installation:
No installation required, simple PDF format.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V10
Engine Code:
Viper V10 (internally designated as 8.3L)
Displacement:
8.3 Liters (505 cubic inches)
Performance
Horsepower:
510 hp @ 5600 rpm
Torque:
535 lb-ft @ 4200 rpm
Fuel System
Fuel System Type:
Sequential Electronic Fuel Injection (SEFI)
Cooling System
Coolant Type:
Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, 5-Year/100,000 Mile Formula (refer to manual for exact Mopar P/N)
Lubrication
Oil Type:
SAE 0W-40 Full Synthetic (API Certified, meeting MS-10893 or MS-12142 specification)
Oil Capacity:
9.5 quarts (9.0 Liters) with filter change
🔧 Transmission
Standard
Transmission Type:
Tremec TR-6060
Number Of Gears:
6-speed manual
Features
Clutch Type:
Dual Disc Clutch
Fluid
Transmission Fluid Type:
Dexron III (or equivalent Mercon) ATF (Automatic Transmission Fluid) - Check manual for precise specification and potential upgrades.
📐 Dimensions
Exterior
Length:
177.7 inches (4513 mm)
Width:
76.1 inches (1933 mm)
Height:
47.8 inches (1214 mm)
Wheelbase:
98.8 inches (2509 mm)
Weights
Curb Weight:
Approximately 3,265 lbs (1481 kg)
Gross Vehicle Weight Rating:
Approximately 4,000 lbs (1814 kg)
Wheel And Tire
Front Wheel Size:
18 x 10 inches
Rear Wheel Size:
18 x 13 inches
Front Tire Size:
275/35ZR18
Rear Tire Size:
345/30ZR18
Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated (specialty vehicle, often exempt from standard testing protocols).
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Program (ESP/VDC - though often deactivable).
Passive Features
Passive Safety Features:
Driver and passenger airbags, crumple zones, reinforced chassis.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD stereo system with amplifier. Navigation and premium audio were not standard or widely available on this model.
Driver Assistance
Driver Assistance Features:
Limited to ABS, TCS, and optional traction control settings. No advanced electronic driver aids like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity:
No integrated Bluetooth or USB connectivity. Audio input typically via auxiliary jack if equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (using synthetic oil).
Transmission Fluid Change Interval:
Typically 30,000 - 60,000 miles, or as recommended by the manual, especially under spirited driving conditions.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation, often DOT 4 for performance applications).
Power Steering Fluid Type:
ATF +4 (Chrysler's proprietary ATF specification).
Known Issues
Common Issues:
Early models experienced some clutch chatter, oil consumption concerns, and potential for interior wear. The 2006 model is generally more robust, but consistent maintenance is crucial. Transmission synchros can wear if subjected to aggressive shifting without proper clutch engagement.
Filters
Oil Filter Part Number:
Mopar MO-349 or equivalent (e.g., Wix 57060, K&N HP-3001).
Air Filter Part Number:
Mopar P5156175 or equivalent (e.g., K&N 33-2432).
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge, a division of Chrysler (later Fiat Chrysler Automobiles, now Stellantis), has a long history of performance vehicles, from muscle cars like the Charger and Challenger to sports cars.
Model Evolution
Viper Evolution:
The Viper was conceived in the early 1990s as a modern interpretation of the Shelby Cobra. The 2006 model is part of the third generation (ZB II), which received significant updates including the larger 8.3L engine and improved handling and refinement over previous generations.
Production
Production Location:
Connor Avenue Assembly Plant, Detroit, Michigan, USA.
Production Years:
1992-2017 (across multiple generations).
Model Variant
Zb Ii Generation Features:
The ZB II generation (2003-2006) introduced the more powerful 8.3L V10 engine, revised suspension geometry, updated interior, and the availability of the SRT-10 coupe and roadster variants.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive press for its raw performance, track capability, and iconic American supercar status.
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