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Dodge Viper Srt-10 2004 2005 2006 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Viper SRT-10 Generation: Third Generation (ZB II) Codes Platform: ZB II 👋 Introduction Market Position Segment: High-Performance Sports Car / Exotic Car Competitive...
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Dodge Viper Srt-10 2004 2005 2006 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Viper SRT-10
Generation:
Third Generation (ZB II)
Codes
Platform:
ZB II
👋 Introduction
Market Position
Segment:
High-Performance Sports Car / Exotic Car
Competitive Analysis
Competitors:
Chevrolet Corvette Z06, Porsche 911, Ferrari F430, Lamborghini Gallardo (depending on specific year and performance focus)
Key Features
Design Philosophy:
Raw, unadulterated performance with a focus on driver engagement and extreme power delivery. Iconic American muscle car ethos translated to a supercar platform.
📋 Manual Details
Coverage Areas
Applicable Years:
2004, 2005, 2006, 2007
Page Count
Estimated Page Count:
High (typical for comprehensive workshop manuals, likely 1000+ pages)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Drivetrain (Transmission, Clutch, Driveshafts, Differential)
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS, Traction Control), Wheels & Tires
Electrical:
Starting & Charging System, Ignition System, Lighting System, Instrumentation, Powertrain Control Module (PCM), Body Control Module (BCM), HVAC Controls, Audio System, Power Accessories (Windows, Locks, Seats)
Body:
Exterior Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats, Restraints (Airbags)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes (Engine Oil, Coolant, Brake Fluid, Transmission Fluid, Differential Fluid), Filter Replacements, Lubrication Points
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis, Electrical Schematics, Component Testing
Repair:
Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Steering System Repair, Electrical Component Repair/Replacement, Body Panel Repair/Replacement
Disassembly Assembly:
Detailed step-by-step instructions for removing and installing all major components and sub-assemblies.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including complex electrical diagnostics and bodywork procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable sections, high-resolution diagrams and images.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Viper V10 (3rd Gen)
Displacement:
8.3 Liters (8277 cc)
Configuration:
V10, Naturally Aspirated
Performance
Horsepower:
500-510 hp @ 5600-5800 rpm (depending on specific model year)
Torque:
525-535 lb-ft @ 4200-4400 rpm (depending on specific model year)
Fuel System
Induction:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher)
Cooling System
Coolant Type:
Mopar OAT (Organic Acid Technology) Coolant, P/N 05010885AA or equivalent (typically a 50/50 mix with distilled water)
Lubrication System
Oil Capacity:
Approximately 10 quarts (9.5 liters) with filter change
Recommended Oil Viscosity:
SAE 0W-40 Synthetic (preferred by Chrysler/Dodge for performance V10s)
Oil Filter Part Number:
Mopar PH2 / Wix 57899 / Fram PH30 / K&N HP-3001 (Verify for specific year)
🔧 Transmission
Standard
Type:
Tremec T-56 6-Speed Manual Transmission
Optional
Type:
N/A (Manual transmission was standard for SRT-10)
Features
Clutch:
Heavy-duty dual-disc clutch
Fluid Specifications
Transmission Fluid Type:
Dexron III / Mercon ATF or Tremec Recommended Synthetic (e.g., Synchromesh)
Transmission Fluid Capacity:
Approximately 3.5 pints (1.6 liters)
Differential Fluid Type:
Synthetic Gear Lubricant API GL-5, SAE 75W-90 or 75W-140 (with limited-slip additive if equipped)
Differential Fluid Capacity:
Approximately 2.5 quarts (2.4 liters)
📐 Dimensions
Exterior
Length:
Approx. 177.5 inches (4509 mm)
Width:
Approx. 75.1 inches (1908 mm)
Height:
Approx. 47.8 inches (1214 mm)
Weights
Curb Weight:
Approx. 3500-3700 lbs (1588-1678 kg)
Wheelbase:
Approx. 98.8 inches (2509 mm)
Wheels Tires
Front Wheel Size:
18 x 10 inches
Rear Wheel Size:
19 x 13 inches
Front Tire Size:
275/35ZR18
Rear Tire Size:
345/30ZR19
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not typically rated by NHTSA due to low production volume and specialty nature.
Active Features
Traction Control:
Standard, often adjustable or defeatable.
ABS:
Standard Anti-lock Braking System.
Passive Features
Airbags:
Driver and Passenger front airbags, often side airbags depending on configuration.
Restraint System:
3-point seat belts with pre-tensioners, advanced driver and passenger airbag systems.
💡 Technology Features
Infotainment
Audio System:
Typically featured a premium audio system (e.g., Alpine) with CD player and AM/FM radio. Optional subwoofer and amplifier configurations were common.
Navigation:
Optional, often integrated into the dashboard head unit.
Driver Assistance
Cruise Control:
Standard.
Climate Control:
Manual or automatic climate control system.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 miles or 6 months (whichever comes first), especially if using conventional oil. With synthetic oil, intervals can be extended to 7,500-10,000 miles or 12 months, but high-performance use may necessitate more frequent changes.
Transmission Fluid Change:
Every 30,000-60,000 miles or as specified in the manual, with higher frequency recommended for aggressive driving.
Differential Fluid Change:
Every 30,000-50,000 miles. Inspect for leaks.
Coolant Flush:
Every 30,000-50,000 miles or 3-5 years.
Spark Plugs:
Platinum or Iridium spark plugs typically have service intervals of 60,000-100,000 miles. The Viper V10 uses 10 spark plugs.
Fluid Specifications
Brake Fluid Type:
DOT 4, DOT 4 Plus, or DOT 5.1 High-Temperature Brake Fluid (check manual for specific recommendation).
Power Steering Fluid Type:
Mopar Power Steering Fluid or Pentosin CHF 11S / CHF 202 (confirm with manual as some Viper generations used specific hydraulic fluids).
Known Issues
Clutch Wear:
Due to the high torque and performance-oriented clutch, premature wear can occur with aggressive driving or improper clutch engagement.
Rear Axle Hop:
Can occur during hard acceleration, often addressed with upgraded suspension components or differential bushings.
Electrical Gremlins:
As with many high-performance vehicles of this era, intermittent electrical issues can arise, necessitating thorough diagnostic procedures.
Exhaust Manifold Cracks:
Some early V10 engines were prone to exhaust manifold cracks due to heat cycling. Later models may have addressed this.
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (Chrysler Corporation / DaimlerChrysler)
Model Evolution
Generation Introduction:
The SRT-10 moniker was introduced in 2003 with the second-generation Viper. The third generation (ZB II) refined the design and powertrain, with the SRT-10 continuing as the primary performance variant.
Production
Manufacturing Plant:
Conner Avenue Assembly Plant, Detroit, Michigan, USA
Production Years Covered:
2003-2010 (for the third generation, with the SRT-10 nameplate consistently applied)
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently recognized for its extreme performance, distinctive styling, and V10 engine by automotive publications.
Iconic Status:
Widely considered an automotive icon and a significant example of American supercar development.
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