Ducati 748-916 (STR-SP-BIP-S) 1994-2002 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)

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🏷️ Basic Information Identification Make: Ducati Model: 748 / 916 Model Variants: STR, SP, BIPOSTO (BIP), S Production Years: 1994-2002 Codes Chassis Codes: DM748, DM916 👋 Introduction Market Position Segment:...

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Type: Motorcycle

Vendor:

Sku: 67737

Tags: 1994 1995 1996 1997 1998 1999 2000 2001 2002 748 916 BIP Ducati Misc Motorcycle Motorcycles S SP STR

Product variants

Description

🏷️ Basic Information

Identification

Make:

Ducati

Model:

748 / 916

Model Variants:

STR, SP, BIPOSTO (BIP), S

Production Years:

1994-2002

Codes

Chassis Codes:

DM748, DM916

👋 Introduction

Market Position

Segment:

Superbike / Sportbike

Era Context:

Iconic V-twin superbike era of the 1990s, known for performance and design

Competitive Analysis

Competitors:

Honda RC45, Yamaha YZF-R7, Kawasaki ZX-7R, Suzuki GSX-R750

Key Features

Design Philosophy:

L-twin engine architecture, trellis frame, high-performance components

Target Audience:

Performance motorcycle enthusiasts, track day riders, discerning collectors

📋 Manual Details

Coverage Areas

Covered Models:

Ducati 748, 916 (including STR, SP, BIPOSTO, S variants)

Covered Years:

1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002

Page Count

Estimated Page Count:

Extensive (full workshop manual coverage, typically 500+ pages for this era Ducati)

Manual Type

Type:

Workshop Repair and Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder head, valve timing, piston/cylinder, crankshaft, con-rods, oil pump, cooling system

Fuel System:

Carburetor (if applicable on early models), Fuel Injection (Marelli/Weber), fuel pump, injectors, throttle body, fuel tank

Ignition System:

Ignition coils, spark plugs, ECU, sensors (crank position, temperature)

Transmission And Clutch:

Gearbox overhaul, clutch operation (dry clutch), shift mechanism, lubrication

Electrical System:

Wiring diagrams, battery, starter motor, alternator, lighting, instrumentation, fuses, relays

Chassis And Suspension:

Front forks (Showa/Ohlins), rear shock absorber, swingarm, steering head bearings, linkage systems

Brakes:

Brembo radial calipers, master cylinders, brake lines, bleeding procedures, disc specifications

Wheels And Tires:

Wheel bearing replacement, tire pressure, recommended tire sizes

Bodywork And Fairings:

Fairing removal and installation, seat, fuel tank mounting, trim pieces

Cooling System:

Radiator, coolant hoses, fan operation, coolant specifications

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, chain adjustment, lubrication points, spark plug checks

Troubleshooting:

Diagnostic procedures for common electrical and mechanical faults

Engine Rebuild:

Step-by-step instructions for complete engine disassembly and reassembly

Suspension Setup And Rebuild:

Fork seal replacement, shock absorber servicing, linkage maintenance

Brake System Service:

Pad replacement, caliper service, bleeding, fluid replacement

Electrical Diagnostics:

Wiring diagram interpretation, fault finding using multimeter

Fuel Injection System Service:

Injector cleaning, fuel pressure testing, sensor diagnostics

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and chassis overhauls, suitable for DIY and professional mechanics

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typically, depending on PDF creation)

Print Quality

Quality:

High-resolution scans for clarity of text and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Configuration:

Desmodromic 4-valve L-twin (90-degree V-twin)

Engine Type:

Liquid-cooled, four-stroke

Desmodromic Valves:

Yes (Ducati's signature valve actuation system)

Performance

748 Horsepower:

Approx. 97-104 hp (depending on variant and market)

916 Horsepower:

Approx. 110-135 hp (depending on variant and market)

Torque:

Varies by model/variant, but generally in the 50-65 ft-lb range

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Marelli or Weber systems were common

Fuel Type:

Unleaded gasoline, 95 RON (Octane rating may vary slightly by region)

Displacement

748 Cc:

748 cc

916 Cc:

916 cc (later models might have 955 cc for 955 Corse variants)

🔧 Transmission

Standard

Type:

6-speed constant mesh

Features

Clutch Type:

Dry, multi-plate clutch

Final Drive:

O-ring chain

📐 Dimensions

Exterior

Frame:

Trellis frame (Steel)

Wheelbase:

Approx. 1400-1430 mm (varies slightly by model)

Weights

Dry Weight:

Approx. 185-195 kg (varies by model and materials used)

🛡️ Safety Features

Ratings

Crash Safety:

N/A (Motorcycles are not typically rated by automotive crash safety organizations like NHTSA/Euro NCAP)

Active Features

Braking System:

High-performance Brembo radial-mount calipers and discs

Passive Features

Frame Integrity:

Strong trellis frame provides rigidity and rider protection in event of a low-speed tip-over

💡 Technology Features

Infotainment

Features:

Analog instrumentation (tachometer, speedometer), basic warning lights

Driver Assistance

Features:

None (This era focused purely on mechanical performance and rider engagement)

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 6,000-7,500 km (or annually)

Major Service Interval:

Desmodromic valve clearance checks and belt replacement every 12,000-24,000 km (critical interval)

Fluid Specifications

Engine Oil:

Full Synthetic SAE 10W-40 or 20W-50 (API SG or higher, JASO MA compliant) - e.g., Motul 5100, Castrol Power 1

Coolant:

Ethylene glycol-based coolant with corrosion inhibitors, typically 50/50 mix with distilled water

Brake Fluid:

DOT 4 or DOT 5.1

Clutch Fluid:

DOT 4 (hydraulic clutch) or mineral oil (for early hydraulic systems if applicable)

Known Issues

Desmo Belts:

Regular inspection and timely replacement of desmodromic timing belts is paramount to prevent catastrophic engine damage

Fuel Pump:

Early fuel pump failures can occur; inspection and potential replacement with upgraded units

Electrical Connectors:

Corrosion or loose connections in the electrical system can lead to intermittent faults

Regulator Rectifier:

Can be a failure point in some Ducati models of this era, affecting charging system

📚 Vehicle History

Brand Heritage

Heritage:

Ducati's legacy in racing and performance motorcycles

Model Evolution

Predecessor:

Ducati 851 / 888 series

Successor:

Ducati 749 / 996 / 998 series

Production

Manufacturing Location:

Borgo Panigale, Bologna, Italy

Significance:

The 916 and its derivatives are considered design and engineering milestones for Ducati, defining the modern sportbike era

🏆 Awards & Recognition

Recognitions

Design Award:

The Ducati 916 is widely celebrated for its iconic design, often credited to Massimo Tamburini, and frequently cited as one of the most beautiful motorcycles ever made.

Ratings

Performance Reviews:

Consistently received outstanding reviews for its handling, braking, and engine performance upon release.