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DUCATI 749 Parts Manual Illustrated 2003-2006

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🏷️ Basic Information Identification Make: Ducati Model: 749 Product Type: Parts Manual Generation Model Years Covered: 2003-2006 Codes Engine Code Family: Testastretta 👋 Introduction Market Position Category: Italian Superbike /...
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Sku: 603019
DUCATI 749 Parts Manual Illustrated 2003-2006
🏷️ Basic Information
Identification
Make:
Ducati
Model:
749
Product Type:
Parts Manual
Generation
Model Years Covered:
2003-2006
Codes
Engine Code Family:
Testastretta
👋 Introduction
Market Position
Category:
Italian Superbike / Sportbike
Target Audience:
Ducati 749 owners, mechanics, restoration specialists, parts departments.
Competitive Analysis
Key Competitors Era:
Honda CBR600RR, Yamaha YZF-R6, Suzuki GSX-R600/750, Kawasaki ZX-6R/RR, Triumph Daytona 600/650, Aprilia RSVR.
Key Features
Unique Selling Proposition:
The 749 represents Ducati's foray into the middleweight supersport class, offering a distinctive Italian character and performance focus, often seen as a more accessible alternative to the flagship 999.
Engine Configuration:
Desmodromic valve actuation, L-Twin (90° V-Twin) engine.
📋 Manual Details
Coverage Areas
Primary Coverage:
All components and assemblies of the Ducati 749 motorcycle for model years 2003-2006.
Secondary Coverage:
Illustrations of part groupings, part numbers, and component identification.
Page Count
Estimated Pages:
350-450
Manual Type
Type:
Illustrated Parts Catalog / Parts Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full breakdown of the L-Twin Testastretta engine, including cylinder head, crankcase, pistons, valves, lubrication system, and cooling system components.
Fuel System:
Fuel injection system components, injectors, throttle bodies, fuel pump, and fuel tank assemblies.
Ignition System:
Ignition coils, spark plugs, ECU, and related wiring components.
Exhaust System:
Exhaust headers, catalytic converter (if applicable), mufflers, and mounting hardware.
Transmission:
Gearbox components, clutch assembly, primary drive, and final drive chain/sprockets.
Chassis Frame:
Main frame, subframe, steering head components, and swingarm assembly.
Suspension Front:
Front forks (e.g., Showa or Marzocchi depending on variant), internal components, seals, and triple clamps.
Suspension Rear:
Rear shock absorber, linkages, bearings, and swingarm pivot components.
Brakes Front:
Brake calipers (e.g., Brembo), brake discs, master cylinders, brake lines, and levers.
Brakes Rear:
Rear brake caliper, brake disc, master cylinder, brake line, and pedal assembly.
Wheels Tires:
Wheels (front and rear), wheel bearings, and valve stems.
Electrical System:
Wiring harness, battery, starter motor, alternator, lights (headlight, taillight, turn signals), instrumentation, and switches.
Bodywork Fairings:
Fairings, fuel tank cover, seat, tail section, fenders, and all associated mounting hardware and fasteners.
Controls Levers:
Handlebars, grips, throttle controls, clutch lever, brake lever, and associated cables/linkages.
Fasteners Hardware:
Detailed listing of bolts, nuts, washers, clips, and other fasteners for various assemblies.
Procedures Included
Part Identification:
Comprehensive visual identification of every component with exploded diagrams.
Part Number Reference:
Exact Ducati part numbers for ordering replacements.
Assembly Disassembly Guidance:
While not a full service manual, diagrams illustrate how parts fit together for correct reassembly.
Technical Depth
Depth:
Detailed part-level breakdown, ideal for parts sourcing, inventory management, and understanding component relationships for repairs and restorations.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable for quick part number and component lookup.
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for printing.
Scalability:
Diagrams can be zoomed for detailed inspection of small parts.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
L-Twin (90° V-twin), four-stroke, Desmodromic, liquid-cooled.
Displacement:
748 cc
Bore X Stroke:
94 mm x 54.5 mm
Valvetrain:
2 Desmodromic valves per cylinder, belt-driven camshafts.
Performance
Horsepower Max:
Approx. 108 hp @ 10,000 rpm (for 749 standard)
Torque Max:
Approx. 75 Nm (55.3 lb-ft) @ 7,500 rpm (for 749 standard)
Fuel System
Fuel Delivery:
Weber Marelli electronic fuel injection with single injector per cylinder.
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane Rating).
🔧 Transmission
Standard
Type:
6-speed sequential gearbox.
Clutch Type:
Wet, multi-plate clutch, hydraulically actuated.
Final Drive:
Chain drive.
Features
Gear Ratios:
Specific gear ratios are detailed within the manual's transmission section.
Primary Drive Ratio:
1.77:1 (32/18)
Final Drive Ratio:
15/38 (2.53:1)
📐 Dimensions
Exterior
Length:
Approx. 2090 mm (82.3 in)
Width:
Approx. 740 mm (29.1 in)
Height:
Approx. 1100 mm (43.3 in)
Wheelbase:
Approx. 1420 mm (55.9 in)
Seat Height:
Approx. 800 mm (31.5 in)
Weights
Dry Weight:
Approx. 188 kg (414.5 lbs)
Wet Weight:
Approx. 204 kg (450 lbs) (with all fluids)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycle safety standards apply; no specific automotive-style crash ratings.
Active Features
Braking System:
Dual front disc brakes with radial-mount calipers, single rear disc brake. (ABS was generally not standard on this model).
Tires Front:
120/70-17
Tires Rear:
180/55-17 (standard on 749 S/R, 190/50-17 optional/variant dependent)
Passive Features
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
💡 Technology Features
Infotainment
Display Type:
Digital and analog instrument cluster.
Features:
Tachometer, speedometer, odometer, trip meters, coolant temperature, clock, diagnostic warning lights.
Driver Assistance
Traction Control:
Generally not equipped on this model generation.
ABS:
Generally not equipped on this model generation.
Connectivity
Connectivity Options:
N/A (No Bluetooth, smartphone integration, etc.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, whichever comes first (refer to specific service manual for exact interval).
Desmo Service Interval:
Valve clearance adjustment (Desmo service) typically every 12,000 miles or 24 months.
Belt Replacement Interval:
Timing belts typically every 2 years or 12,000 miles, critical for engine integrity.
Fluid Specifications
Engine Oil Type:
JASO MA/MA2 certified, SAE 15W-50 synthetic motorcycle oil (e.g., Motul 5100 or 7100 series).
Engine Oil Capacity:
Approx. 3.5 - 3.8 Liters (3.7 - 4.0 US Quarts) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 brake fluid (ensure it's fresh and high quality).
Clutch Fluid Type:
DOT 4 brake fluid (shared reservoir with front brake).
Known Issues
Timing Belts:
Critical component; regular replacement is paramount. Belt failure can cause catastrophic engine damage.
Electrical Connectors:
Some Ducati models of this era can have issues with corroded electrical connectors, particularly in damp environments.
Fuel Pump:
Occasional reports of fuel pump failure, often related to age or fuel quality.
Regulator Rectifier:
While not as notorious as some other brands, monitoring charging system health is always advised.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ducati Motor Holding S.p.A., Italy.
Philosophy:
Known for its L-twin engines, desmodromic valve actuation, distinctive styling, and racing heritage.
Model Evolution
Introduction Era:
The 749 was introduced as part of the 'next generation' Ducati Superbike family, designed to be a homologation special and a more accessible supersport platform than the flagship 916/996/998 series and later the 999.
Variants:
749 (Base), 749 S (Sport), 749 R (Racing).
Production
Production Period:
2003-2006. Replaced by the 848.
Manufacturing Location:
Borgo Panigale, Bologna, Italy.
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Consistently praised for its handling, braking, unique character, and the potent Testastretta engine, though often noted for its demanding maintenance requirements and slightly less tractable nature compared to Japanese rivals.
Racing Heritage Influence:
Directly influenced by Ducati's successful Superbike racing programs, particularly the 999 F03/F04, making it a homologated road-legal race bike.
Certifications
Certification:
Compliant with European emissions standards for its model years.
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