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Ducati 749 r 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Ducati Model: 749 R Year: 2005 Codes Engine Code: Testastretta Desmodromic L-Twin Generation Model Generation: Second Generation (2003-2006) 👋 Introduction Market Position Segment: Superbike, Homologation...
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Type: Motorcycle
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Sku: 603029
Ducati 749 r 2005 Service Repair ManualDucati 749 r 2005 Service Repair ManualDucati 749 r 2005 Service Repair ManualDucati 749 r 2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ducati
Model:
749 R
Year:
2005
Codes
Engine Code:
Testastretta Desmodromic L-Twin
Generation
Model Generation:
Second Generation (2003-2006)
👋 Introduction
Market Position
Segment:
Superbike, Homologation Special
Target Audience:
Performance-oriented riders, track day enthusiasts, Ducati collectors and enthusiasts
Competitive Analysis
Key Competitors 2005:
Honda CBR600RR, Yamaha YZF-R6, Kawasaki ZX-6R, Suzuki GSX-R600, Aprilia RSV Mille
Key Features
Unique Selling Points:
Desmodromic valve actuation, radial-mount Brembo brakes, Öhlins suspension, lightweight chassis, Testastretta engine, focus on track performance and handling
Model Significance:
The 'R' variant represented the pinnacle of the 749 model line, featuring upgraded components and higher performance specifications for homologation purposes.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Overhaul
Page Count
Estimated Pages:
Approximately 400-500 pages (typical for this era and model complexity)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (often accompanied by multilingual supplements)
Format
Format:
Digital (PDF) - often searchable and printable
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, valve adjustment (Desmodromic timing), lubrication system, cooling system, fuel injection, ignition system, ECU diagnostics
Transmission:
Gearbox removal, disassembly, assembly, clutch operation, final drive
Chassis And Suspension:
Frame inspection, front fork (Öhlins) overhaul and adjustment, rear shock absorber (Öhlins) overhaul and adjustment, swingarm maintenance, steering head bearings
Brakes:
Brake system hydraulic components (Brembo calipers), fluid replacement, pad replacement, disc inspection, bleeding procedures
Electrical System:
Wiring diagrams, battery maintenance, charging system, starter motor, lighting, instrumentation, ECU troubleshooting, sensor diagnostics
Fuel System:
Fuel pump, injectors, fuel pressure regulator, ECU control
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank, lighting components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, tire pressure checks, brake fluid changes, coolant flushes
Major Repairs:
Engine rebuilds, transmission overhauls, suspension servicing, electrical component replacement
Diagnostics And Troubleshooting:
Fault code interpretation, sensor testing, electrical system tracing, common problem diagnosis
Technical Specifications:
Torque values, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth:
Comprehensive: Covers everything from basic rider maintenance to complete engine and chassis teardown and rebuild.
Diagnostic Level:
Advanced: Includes detailed diagnostic procedures, wiring diagrams, and component testing.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick access to information.
Print Quality
Print Readability:
High-resolution scans suitable for printing with clear diagrams and text.
Binding Type
Binding:
Not applicable for digital format; print versions typically spiral-bound or perfect-bound.
Paper Type
Paper Quality:
Not applicable for digital format; original manuals often printed on durable, matte-finish paper.
⚙️ Engine Specifications
Primary Engine
Type:
Testastretta Desmodromic L-Twin, 4-stroke, Liquid-cooled
Displacement:
748 cc
Bore X Stroke:
98 mm x 49.2 mm
Compression Ratio:
11.7:1 (or higher for R model)
Valve Actuation:
Desmodromic, 4 valves per cylinder, DOHC
Timing Belt Tension:
Crucial to maintain correct tension for Desmodromic system longevity
Performance
Horsepower:
Approx. 118 hp (88 kW) @ 10,000 rpm (R variant)
Torque:
Approx. 83 Nm (61 lb-ft) @ 8,000 rpm (R variant)
Fuel System
Injection:
Maremonti (or similar) Electronic Fuel Injection, Single Injector per Cylinder
Fuel Type:
Unleaded Premium Gasoline (95 RON / 91 AKI recommended)
Fuel Pump Pressure:
Refer to manual for precise specification, typically around 3.0-3.5 bar
🔧 Transmission
Standard
Type:
6-speed, Constant Mesh
Clutch Type:
Hydraulically operated, Wet multi-plate
Features
Gear Ratios:
Specific ratios available in the manual; typically closer ratios for the R model.
Final Drive:
Chain drive (e.g., 525 pitch chain)
Transmission Fluid Type:
Refer to manual; typically SAE 75W/90 or SAE 80W/90 API GL-4 or GL-5 gear oil, or specific Ducati recommendation.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1,420 mm (55.9 inches)
Seat Height:
Approx. 810 mm (31.9 inches)
Weights
Dry Weight:
Approx. 178 kg (392 lbs)
Wet Weight:
Approx. 192 kg (423 lbs) (with all fluids)
Fuel Tank Capacity:
15.5 Liters (4.1 US gallons)
Fuel Reserve Capacity:
Approx. 3.0 Liters (0.8 US gallons)
🛡️ Safety Features
Ratings
Safety Certification:
Typically meets European CE standards and relevant national regulations for motorcycles.
Active Features
Braking System:
Dual 320mm front discs with radial-mount Brembo 4-piston calipers, 245mm rear disc with Brembo 2-piston caliper. Steel-braided brake lines.
Suspension Adjustability:
Fully adjustable Öhlins front forks and rear shock absorber for personalized handling and stability.
Passive Features
Frame Type:
Trellis frame made of chrome-molybdenum steel tubing for high rigidity and light weight.
Tire Sizes:
Front: 120/70 ZR17, Rear: 190/50 ZR17 (typical)
Wheel Type:
Lightweight alloy wheels
💡 Technology Features
Infotainment
Features:
Minimal by modern standards. Focus is on performance. Features include digital speedometer, analog tachometer, and basic indicator lights.
Driver Assistance
Features:
No electronic rider aids such as ABS or traction control were standard on the 749R of this era. Performance tuning is mechanical.
Connectivity
Features:
N/A. No Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 6,000 - 7,500 miles (10,000 - 12,000 km) or annually, whichever comes first.
Desmo Valve Check:
Critical service: Typically every 12,000 - 15,000 miles (20,000 - 24,000 km). This is a complex procedure requiring specialized tools and knowledge.
Timing Belt Replacement:
Every 2 years or 24,000 miles (36,000 km), crucial for Desmodromic system integrity.
Coolant Flush:
Every 2 years or as recommended by Ducati.
Brake Fluid Change:
Annually, due to hygroscopic nature of brake fluid.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, viscosity grade like 10W-40 or 15W-50, meeting API SJ/SL and JASO MA/MA2 specifications. Refer to manual for specific Ducati recommendations.
Engine Oil Capacity:
Approx. 3.7 Liters (3.9 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water. Ducati often specifies a particular color/type.
Brake Fluid Type:
DOT 4 high-performance brake fluid.
Clutch Fluid Type:
DOT 4 (shared with brakes on many Ducati models).
Known Issues
Common Wear Items:
Cam belts, clutch plates, chain and sprockets, fork seals, head bearings, fuel pump components.
Desmo Maintenance Importance:
Improper or neglected Desmodromic valve adjustments are a primary cause of engine damage on these models.
Electrical Gremlins:
While improved over earlier generations, some electrical connections and sensor issues can still arise; thorough diagnosis is key.
Fuel Injector Clogging:
Can occur if fuel quality is poor or the system is not regularly serviced.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ducati Motor Holding S.p.A.
Heritage Focus:
Ducati is renowned for its L-twin engines, Desmodromic valve actuation, racing heritage, and passion for performance motorcycles.
Model Evolution
749 Line Introduction:
The 749 series, including the 749, 749S, and 749R, was introduced to compete in the middleweight sportbike category, offering a more accessible alternative to the 999 series, while still retaining Ducati's signature performance and style.
749R Distinction:
The 'R' variant was a homologation special, featuring higher-spec components like Öhlins suspension, lighter materials, and a more potent engine tune, designed to meet racing regulations.
Production
Production Years:
The 749 model range, including the R, was produced from 2003 to 2006.
Manufacturing Location:
Bologna, Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
The 749R was often praised by motorcycle journalists for its sharp handling, precise chassis feedback, and raw, engaging engine character, although its peak power output was sometimes noted as less than its Japanese rivals.
Ratings
Track Day Performance:
Highly regarded for track day use due to its excellent suspension and chassis dynamics.
Certifications
Homologation Status:
Specifically designed to meet racing homologation requirements for middleweight superbike classes.
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