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Ducati 800 2000 Factory Service Repair Manual

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The 800, produced in 2000, is an entry-level to mid-range performance motorcycle celebrated for its distinctive L-twin engine character and iconic Italian styling. This model embodies sporting heritage, offering a...
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Type: Motorcycle
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Sku: 143923
Ducati 800 2000 Factory Service Repair Manual
The 800, produced in 2000, is an entry-level to mid-range performance motorcycle celebrated for its distinctive L-twin engine character and iconic Italian styling. This model embodies sporting heritage, offering a blend of accessible handling and engaging performance, powered by an air-cooled, 90-degree V-twin engine known for its strong torque delivery. Popular among riders seeking a rewarding V-twin experience, the 800 was designed to provide an enjoyable ride for both urban commuting and spirited excursions, competing effectively with other European and Japanese offerings of its class through its unique engineering and performance attributes. This comprehensive Factory Service Repair Manual provides detailed guidance for the 800 (model code DU800-2000), covering all essential aspects of its maintenance and repair. The manual encompasses detailed procedures for the engine, fuel system, ignition, exhaust, transmission, clutch, drivetrain, chassis, suspension, brakes, and electrical systems. It includes critical information on scheduled maintenance, troubleshooting common issues, component replacement, torque specifications, and the use of special tools, ensuring that owners, mechanics, and technicians can effectively maintain and restore the vehicle to optimal working condition.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
800
Year:
2000
Codes
Internal Model Code:
DU800-2000
👋 Introduction
Market Position
Market Segment:
Entry-level to mid-range performance motorcycle, popular for its V-twin engine character and Italian styling.
Competitive Analysis
Competitors:
Primarily competed against Japanese V-twins from brands like Suzuki (SV650 series), Yamaha (XV series), and Kawasaki (Vulkan series), as well as other European marques in the same displacement class.
Key Features
Engine Configuration:
Air-cooled, 90-degree L-twin (V-twin) engine, known for its distinctive torque delivery and sound.
Design Philosophy:
Emphasizes a blend of sporty performance and accessible handling, embodying the Ducati 'sporting heritage' DNA.
Target Audience:
Riders seeking an engaging V-twin experience, Ducati's iconic styling, and a platform suitable for both city commuting and spirited riding.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Exhaust System, Transmission, Clutch, Drivetrain, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Wiring Diagrams, Bodywork, Lubrication, Cooling System, Wheels & Tires, Troubleshooting, Maintenance Schedules, Torque Specifications, Special Tools
Page Count
Page Count:
Approximately 500+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair of all internal components (pistons, rings, cylinders, crankshaft, connecting rods, valves, camshafts, timing components).
Fuel System:
Carburetor adjustment, cleaning, overhaul, fuel pump, fuel lines, fuel filter replacement, fuel tank maintenance.
Ignition System:
Spark plug replacement, ignition timing, coil testing, CDI unit diagnostics, sensor testing.
Transmission Drivetrain:
Gearbox inspection, disassembly, reassembly, clutch service, final drive maintenance, chain and sprocket replacement.
Chassis Suspension:
Front fork (dismantle, service, seal replacement), rear shock absorber, swingarm, bearings, wheel alignment.
Braking System:
Brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid bleeding, rotor inspection and replacement, brake line maintenance.
Electrical System:
Wiring diagrams (comprehensive), battery maintenance, lighting system, charging system (stator, regulator/rectifier), starter motor, fuse replacement, electrical troubleshooting guide.
Bodywork:
Fairing removal and installation, seat maintenance, fuel tank removal and installation, component identification.
Procedures Included
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, chain lubrication, valve clearance checks, spark plug replacement, brake system checks, and more.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, fault finding charts, symptom-based troubleshooting.
Repair Overhaul:
Step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major vehicle components and systems.
Component Replacement:
Guidance on replacing wear items and faulty components such as brake pads, filters, chains, sprockets, bulbs, etc.
Torque Specifications:
Comprehensive list of all essential torque values for fasteners and critical components to ensure proper assembly and prevent damage.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair and maintenance procedures.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and troubleshooting.
📊 Manual Specifications
File Format
File Format:
Searchable PDF with high-resolution diagrams
Print Quality
Print Quality:
N/A (Digital format)
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, 90-degree L-twin (V-twin)
Displacement:
797 cc (approximately, actual displacement may vary slightly by specific sub-model within the 800 range for that year)
Bore X Stroke:
Approx. 88 mm x 66 mm (typical for Ducati 800 V-twins of that era)
Valve Train:
Desmodromic (typically 2 valves per cylinder for this generation)
Compression Ratio:
Approx. 9.2:1 to 9.5:1 (typical)
Performance
Horsepower:
Approx. 73-78 HP @ 8000 RPM (peak)
Torque:
Approx. 65-68 Nm (48-50 lb-ft) @ 6000 RPM (peak)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHM 40 or similar).
Fuel Type:
Unleaded gasoline, minimum 95 RON
Cooling System
Cooling Method:
Air-cooled
Lubrication System
Oil Type:
SAE 20W-50 or 15W-50, API SG/SH or higher, JASO MA certified motorcycle oil
Oil Capacity:
Approx. 3.0 - 3.5 liters (check manual for exact figure)
🔧 Transmission
Standard
Type:
5-speed manual
Clutch Type:
Wet, multi-plate, hydraulically actuated
Final Drive:
Chain drive
Features
Gear Ratios:
Specific ratios will be detailed in the manual, typically tuned for strong mid-range torque.
Transmission Oil:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (check manual for specific recommendation)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1460-1480 mm (57.5-58.3 inches), depending on model variant
Seat Height:
Approx. 770-800 mm (30.3-31.5 inches)
Weights
Dry Weight:
Approx. 170-180 kg (375-397 lbs)
Fuel Tank Capacity:
Approx. 15 liters (3.9 US gal)
Wheels Tires
Front Tire Size:
120/60-17
Rear Tire Size:
170/60-17
Front Wheel Size:
MT3.50 x 17
Rear Wheel Size:
MT4.50 x 17
Wheel Bolt Pattern:
N/A (typically mag wheels with single axle nut front and rear)
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycles are not typically subjected to standardized crash tests like automobiles; focus is on rider protection and engineering integrity.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. ABS was not standard on most models of this year, but might be an optional feature on some variants.
Suspension Stability:
Designed for stable handling and feedback; suspension tuning is critical for safety.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals.
Frame Construction:
Steel trellis frame, renowned for rigidity and handling characteristics.
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation (tachometer, speedometer), odometer, trip meter, warning lights. No advanced infotainment systems.
Driver Assistance
ABS:
ABS was generally not standard on the 2000 800cc models. The manual will detail the standard braking system and potential ABS integration if fitted as an option.
Connectivity
Features:
N/A (No modern connectivity features like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 km (4,500 miles) or 12 months, whichever comes first.
Valve Clearance Check:
Every 12,000 km (7,500 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Chain Maintenance:
Lubricate every 500 km (300 miles) and adjust tension as needed, typically every 1,000 km (600 miles).
Fluid Specifications
Brake Fluid:
DOT 4
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Electrical Connections:
Corrosion or looseness in electrical connectors can lead to intermittent issues.
Carburetor Sync:
Carburetors may require periodic synchronization for smooth running.
Desmo Valve Adjustment:
Desmodromic valve lash adjustment is a critical maintenance item that requires specific tools and procedures.
📚 Vehicle History
Brand Heritage
Founding:
Founded in Bologna, Italy in 1926 by Antonio Ducati.
Motorsport Legacy:
Deep roots in motorcycle racing, particularly in MotoGP and World Superbike Championship, influencing road bike design and performance.
Model Evolution
Predecessors:
The 800cc V-twin engine platform has lineage from earlier Ducati models, refined over generations. This model represents a specific iteration of Ducati's air-cooled L-twin lineup for the year 2000.
Context 2000:
The year 2000 saw Ducati continuing its focus on L-twin engines, balancing tradition with evolving performance and technology.
Production
Manufacturing Location:
Bologna, Italy
🏆 Awards & Recognition
Recognitions
General Reputation:
Ducati's air-cooled V-twins from this era are often praised for their character, sound, and rewarding riding experience, despite being mechanically demanding compared to some competitors.
Ratings
Performance Reviews:
Reviews from the era would highlight the bike's strong torque delivery, agile handling provided by the trellis frame, and distinctive Italian styling.
Certifications
Manual Quality:
Factory-sourced manual ensures adherence to OEM specifications and procedures, vital for maintaining vehicle integrity and performance.
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