Ducati 800 2001 Factory Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 143924

Tags: 2001 800 Ducati Misc Motorcycle Motorcycles

Product variants

Description

The 800, model year 2001, represents a premium Italian motorcycle renowned for its distinctive Desmodromic L-Twin engine, sporty handling, and iconic design. This motorcycle is celebrated for its agility and the engaging riding experience provided by its well-balanced chassis and quality suspension components. Its unique engine design, featuring desmodromic valve actuation, ensures precise valve control and high-revving capability, contributing to its performance character. With a heritage rooted in racing, motorcycles of this era consistently receive praise for their performance and handling. This Factory Service Repair Manual provides comprehensive coverage for all aspects of repair, maintenance, and diagnostics for the 2001 800. It includes detailed information on engine disassembly and assembly, transmission maintenance, fuel system service, electrical system diagrams, suspension and brake system procedures, and chassis inspection. The manual also offers systematic troubleshooting guides, routine maintenance schedules, and crucial technical specifications and tolerances. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the motorcycle.

🏷️ Basic Information

Identification

Make:

Ducati

Model:

Year:

Type:

Motorcycle

Codes

Engine Family:

Desmodromic L-Twin

👋 Introduction

Market Position

Positioning:

A premium Italian motorcycle known for its distinctive L-twin engine, sporty handling, and iconic design.

Competitive Analysis

Competitors:

Typically competes with other European and Japanese performance motorcycles in the naked or sport-standard segment.

Key Features

Engine Design:

Desmodromic valve actuation, providing precise valve control and high-revving capability.

Handling:

Renowned for its agility and feedback, thanks to a well-balanced chassis and quality suspension components.

Styling:

Distinctive Italian styling, often characterized by trellis frames and minimalist bodywork.

📋 Manual Details

Coverage Areas

Primary Coverage:

All aspects of repair, maintenance, and diagnostics for the Ducati 800, 2001 model year.

Secondary Coverage:

Electrical system diagrams, troubleshooting guides, component specifications, and workshop procedures.

Page Count

Approximate Pages:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Full disassembly, assembly, tuning, and troubleshooting of the L-Twin engine.

Transmission:

Clutch, gearbox, and final drive maintenance and repair.

Fuel System:

Carburetor (or injection system, if applicable) service, tuning, and component replacement.

Electrical:

Wiring diagrams, ignition system, charging system, lighting, and accessory circuits.

Suspension:

Front fork and rear shock absorber service, tuning, and specifications.

Brakes:

Hydraulic brake system maintenance, caliper overhaul, and bleeding procedures.

Cooling System:

Radiator, fan, and coolant circuit maintenance (if liquid-cooled).

Chassis And Frame:

Frame inspection, component mounting, and fasteners.

Bodywork And Trim:

Fairing removal, installation, and cosmetic component service.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, chain adjustment, and general inspection.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults.

Repair And Rebuild:

Detailed step-by-step instructions for component disassembly, repair, and reassembly.

Specifications And Tolerances:

Torque values, clearances, fluid capacities, and critical measurements.

Technical Depth

Depth:

Comprehensive, covering everything from basic rider maintenance to full engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

Format:

Searchable Text:

Printable:

Print Quality

Image Clarity:

High-resolution diagrams and illustrations.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Configuration:

L-Twin, four-stroke

Displacement:

797 cc (exact displacement may vary slightly by specific 800 model variant)

Bore X Stroke:

90.5 mm x 62 mm (typical for this era's L-twins, confirm with manual)

Valvetrain:

Desmodromic, 2 valves per cylinder

Cooling System:

Air-cooled (most 800 models of this era were air-cooled, some later variants might be liquid-cooled)

Performance

Horsepower:

~73 hp @ 8,000 rpm (estimated for 2001 800cc models, confirm with manual)

Torque:

~71 Nm (approx. 52 lb-ft) @ 6,000 rpm (estimated, confirm with manual)

Fuel System

Induction:

Carburetor (likely Dell'Orto PHF or similar) or Fuel Injection depending on specific sub-model, consult manual for exact type.

Fuel Type:

Unleaded gasoline

Fuel Capacity:

Approx. 15 liters (confirm with manual)

🔧 Transmission

Standard

Type:

5-speed manual

Optional

Type:

Features

Clutch:

Wet, multi-plate

Final Drive:

O-ring sealed chain

Transmission Fluid:

Refer to manual for specific grade and capacity (e.g., SAE 80W/90 GL-4 or GL-5 gear oil)

📐 Dimensions

Exterior

Wheelbase:

Approx. 1480 mm (58.3 in) (typical for models of this era, confirm with manual)

Weights

Dry Weight:

Approx. 180-190 kg (400-420 lbs) (typical, confirm with manual)

Gross Vehicle Weight Rating:

Not typically specified for motorcycles, but curb weight with fluids and rider is key.

🛡️ Safety Features

Ratings

Crash Test Results:

Not applicable in the same way as cars; focus is on rider safety through design and braking.

Active Features

Braking System:

Dual disc front, single disc rear with hydraulic actuation. ABS was not common on this model variant for 2001.

Lighting:

Halogen headlight, LED taillight (typical for era).

Passive Features

Frame Design:

Trellis frame provides strength and rigidity for stable handling.

💡 Technology Features

Infotainment

Dashboard:

Analog tachometer and speedometer with digital odometer and warning lights. No advanced infotainment systems on this model.

Driver Assistance

Generally not equipped on the 2001 800 models. Consult manual for specific exceptions.

Connectivity

Bluetooth Usb:

Not applicable.

🔧 Maintenance

Service Intervals

Oil Change:

Every 7,500 km or 12 months, whichever comes first (verify with manual).

Desmo Valve Check:

Typically every 12,000 km or 24 months (critical service for Desmodromic engines, consult manual for exact interval).

Spark Plug Replacement:

Every 7,500 km or 12 months (verify with manual).

Fluid Specifications

Engine Oil:

Fully synthetic motorcycle oil, viscosity and API/JASO rating specified in manual (e.g., Motul 5100 10W-40 or similar, check manual).

Engine Oil Capacity:

Approx. 3.2 - 3.5 liters with filter change (confirm with manual).

Brake Fluid:

DOT 4 or DOT 5.1 (confirm with manual).

Known Issues

Desmo Valve Adjustment:

Requires specialized tools and knowledge; improper adjustment can lead to valve damage.

Electrical Connections:

Corrosion or loose connections in wiring harnesses can lead to intermittent electrical issues.

Fuel System Maintenance:

Carburetors can require periodic cleaning and adjustment; fuel pump issues can occur on FI models.

Clutch Actuation:

Hydraulic clutch slave cylinder seals can wear over time, leading to leaks or clutch drag.

📚 Vehicle History

Brand Heritage

Heritage:

Ducati is an Italian manufacturer with a rich racing heritage, founded in 1926, renowned for its L-twin engines and performance motorcycles.

Model Evolution

Lineage:

The 800cc L-twin engine platform has been a cornerstone for Ducati, evolving from earlier models to offer accessible performance.

Production

Manufacturing Location:

Bologna, Italy

🏆 Awards & Recognition

Recognitions

Awards:

Ducati motorcycles of this era often received praise for performance and handling from automotive journalists.

Ratings

Performance Ratings:

Consistently rated highly for engaging riding experience and character.

Certifications

Emission Standards:

Adheres to European emissions standards relevant for 2001.