Ducati 999RS Service Repair Manual 2004

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🏷️ Basic Information Identification Make: Ducati Model: 999RS Year: 2004 Generation Model Generation: Second Generation 999 Series 👋 Introduction Market Position Target Audience: Ducati 999RS owners, technicians, performance enthusiasts Value...

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Type: Motorcycle

Vendor:

Sku: 545590

Tags: 2004 999 999RS Ducati Motorcycle Motorcycles

Product variants

Description

🏷️ Basic Information

Identification

Make:

Ducati

Model:

999RS

Year:

Generation

Model Generation:

Second Generation 999 Series

👋 Introduction

Market Position

Target Audience:

Ducati 999RS owners, technicians, performance enthusiasts

Value Proposition:

Provides expert-level repair and maintenance information for optimal performance and longevity

Competitive Analysis

Manual Superiority:

Considered the 'BEST' available for the 999RS, implying thoroughness and accuracy.

Key Features

Accessibility:

Instant download and accessible via Adobe Acrobat Reader

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Maintenance, Diagnostics, Overhaul

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Language

Languages Provided:

English, Italian

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Management:

ECU diagnostics, sensor functions, fuel injection control, ignition timing

Engine Mechanical:

Disassembly, overhaul, reassembly of major engine components (crankshaft, pistons, connecting rods, cylinder heads, valves)

Fuel System:

Fuel pump, injectors, fuel pressure regulator, fuel tank inspection and cleaning

Cooling System:

Radiator, coolant hoses, water pump, fan operation, fluid specifications

Lubrication System:

Oil pump, oil filter, oil circulation, oil specifications

Exhaust System:

Catalytic converter, mufflers, sensor connections

Clutch System:

Wet multi-plate clutch, hydraulic actuation, fluid specifications

Transmission System:

Gearbox disassembly and reassembly, gear selection mechanism, oil specifications

Electrical System:

Wiring diagrams, component testing, battery, alternator, starter motor

Electronic Systems:

ECU, sensor calibration, data acquisition, troubleshooting electronic faults

Chassis And Suspension:

Frame inspection, fork disassembly and servicing, rear shock absorber adjustments and overhaul

Braking System:

Brake caliper service, master cylinder overhaul, bleeding procedures, fluid specifications

Wheel And Tire System:

Wheel bearing replacement, tire pressure recommendations

Bodywork And Fairings:

Removal and installation procedures for fairings and body panels

Procedures Included

Maintenance Tasks:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement

Diagnostic Procedures:

Troubleshooting guides for common malfunctions, fault code interpretation

Repair Procedures:

Step-by-step instructions for component replacement and repair

Overhaul Procedures:

Detailed instructions for complete engine and component rebuilding

Technical Adjustments:

Valve clearance adjustments, timing belt replacement and tensioning

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to full engine rebuild)

Diagnostic Capability:

Advanced diagnostic information for electronic and mechanical systems

Manual Features

Bookmarking:

Fully Bookmarked

Navigation:

Clickable Contents Page

Searchability:

Searchable Text

📊 Manual Specifications

File Format

Software Requirement:

Adobe Acrobat Reader X or later

File Type:

Digital Download

Print Quality

Digital Resolution:

High-resolution for clear viewing

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

L-Twin (Desmodromic, 4 valves per cylinder)

Engine Displacement:

998 cc

Bore X Stroke:

100 mm x 63.5 mm

Compression Ratio:

11.7:1

Performance

Horsepower Peak:

Approx. 124 HP (92.5 kW) @ 9500 rpm (actual figures may vary slightly based on specific tuning and regional regulations)

Torque Peak:

Approx. 100 Nm (73.8 lb-ft) @ 7000 rpm (actual figures may vary slightly)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Ducati Engine Control (DEC)

Fuel Type:

Unleaded Gasoline (RON 98 Recommended)

Ignition System

Ignition Type:

Electronic Ignition

Cooling System

Cooling Method:

Liquid-Cooled

Engine Managing And Electronic Systems

ECU Model:

Ducati Engine Control (DEC)

Sensors:

Crankshaft position sensor, camshaft position sensor, throttle position sensor, lambda sensors (depending on market)

🔧 Transmission

Standard

Transmission Type:

6-Speed Sequential Manual

Optional

Optional Transmission:

N/A (Standard 6-speed for RS model)

Features

Clutch Type:

Wet, multi-plate, hydraulically operated

Final Drive:

Chain Drive

📐 Dimensions

Exterior

Length:

Approx. 2020 mm (79.5 in)

Width:

Approx. 720 mm (28.3 in) at handlebars

Height:

Approx. 1095 mm (43.1 in) at seat

Weights

Dry Weight:

Approx. 185 kg (407.9 lbs)

Wet Weight:

Approx. 200 kg (440.9 lbs) (with all fluids)

Fuel Tank Capacity:

15 Liters (3.96 US gal)

🛡️ Safety Features

Ratings

Safety Rating:

N/A (Motorcycle specific safety standards apply)

Active Features

Braking System Type:

Dual Disc Front, Single Disc Rear with Brembo Components

Front Brake Details:

2 x 320 mm Semi-Floating Discs, 4-Piston Radial Calipers (Brembo)

Rear Brake Details:

1 x 240 mm Disc, 2-Piston Caliper (Brembo)

Suspension Front:

Showa 43mm Titanium Nitride coated upside-down fork, fully adjustable

Suspension Rear:

Showa single shock absorber, fully adjustable with progressive linkage

Passive Features

Frame Type:

Pansar-type (Monocoque)

Tires Front:

120/70 ZR17

Tires Rear:

190/50 ZR17

💡 Technology Features

Infotainment

Infotainment System:

N/A (Performance-focused sportbike, no integrated infotainment system).

Driver Assistance

Traction Control:

N/A (Traction control was not a standard feature on the 2004 999RS).

N/A (ABS was not a standard feature on the 2004 999RS).

Connectivity

Connectivity Features:

N/A (No integrated Bluetooth or smartphone connectivity).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 12,000 km (7,500 miles) or 12 months

Desmo Service Interval:

Every 24,000 km (15,000 miles) or 24 months (valve clearance check and adjustment)

Timing Belt Replacement:

Every 24,000 km (15,000 miles) or 24 months

Fluid Specifications

Engine Oil Type:

Ducati recommends SAE 15W-50 fully synthetic oil, API SG, JASO MA compliant (e.g., Motul 5100 15W-50).

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Clutch Fluid Type:

DOT 4 hydraulic fluid (shared with brake system in some configurations).

Gearbox Oil Type:

SAE 75W-90 synthetic gear oil.

Known Issues

Common Wear Items:

Desmodromic valve shims, timing belts, clutch plates, wheel bearings.

Potential Electrical Faults:

Wiring harness issues, regulator/rectifier failures (though less common on RS models than base versions).

Performance Tuning Considerations:

Importance of correct ECU mapping for aftermarket exhaust or engine modifications.

📚 Vehicle History

Brand Heritage

Manufacturer:

Ducati Motor Holding S.p.A.

Heritage Focus:

Italian motorcycle manufacturer known for L-twin engines, desmodromic valves, and racing heritage.

Model Evolution

Predecessor:

Ducati 916, 996, 998 Series

Model Lineage:

The 999 series represented a significant departure from the iconic 916/996/998 styling, adopting a more angular and modern design, with the RS being the top-tier homologation special for racing.

Racing Focus:

The 999RS was built to homologate Ducati's Superbike World Championship (WSBK) efforts, featuring lighter components and performance enhancements over the standard 999.

Production

Production Period:

2003-2006 (999 series)

Manufacturing Location:

Bologna, Italy

🏆 Awards & Recognition

Recognitions

Racing Success:

The 999 platform, including the RS variant, was highly competitive in World Superbike, securing championships and numerous race wins during its era.

Critical Reception:

While the styling of the 999 series was divisive compared to its predecessor, the 999RS was lauded for its exceptional performance, handling, and track capabilities.