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Ducati Monster 620 ie Capirex Parts List Catalog Manual 2004

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$16.99
This manual pertains to the Monster 620 ie Capirex, a 2004 model variant celebrated for its distinctive naked sportbike styling and Italian engineering heritage. Building upon the iconic Monster lineage,...
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Type: Motorcycle
Vendor:
Ducati
Sku: 129168
Tags: 2004 620 Ducati Monster 620 ie Capirex Motorcycle Motorcycles
Ducati Monster 620 ie Capirex Parts List Catalog Manual 2004
This manual pertains to the Monster 620 ie Capirex, a 2004 model variant celebrated for its distinctive naked sportbike styling and Italian engineering heritage. Building upon the iconic Monster lineage, this model offers a blend of accessible performance with the characteristic trellis frame and L-twin engine configuration that has defined the series since its inception. The Capirex Edition further enhances its appeal with unique styling elements, making it a sought-after machine for enthusiasts who appreciate both performance and aesthetic design. This comprehensive Parts List Catalog Manual is designed to assist owners, mechanics, and technicians in identifying and sourcing genuine components for the Monster 620 ie Capirex. It provides detailed exploded diagrams, manufacturer part numbers, and visual guidance for the assembly and disassembly of various systems, including the engine, transmission, chassis, electrical system, and braking components. While it focuses on parts identification and procurement, it serves as an indispensable resource for maintaining the integrity and functionality of this acclaimed motorcycle.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Monster 620 ie Capirex
Model Variant:
Capirex Edition
Year:
2004
Codes
Model Code:
DM620IECAP04
👋 Introduction
Market Position
Target Audience:
Ducati Monster 620 ie Capirex owners, independent repair shops, and Ducati enthusiasts seeking detailed parts information.
Value Proposition:
Provides essential manufacturer part numbers and diagrams for accurate identification and procurement of spare parts, facilitating maintenance and restoration efforts.
Competitive Analysis
Manual Type Advantage:
As a parts catalog, it excels in component identification and part number accuracy, complementing service manuals which focus on repair procedures.
Key Features
Key Feature 1:
Comprehensive Manufacturer Part Numbers
Key Feature 2:
Detailed Exploded Diagrams
Key Feature 3:
Assembly/Disassembly Reference
📋 Manual Details
Coverage Areas
Systems Covered By Manual:
Workshop Special Tools, Instruction Panel, Air Induction Oil Vent, Collectors and Head Covers, Cooling Circuit, Crankshaft, Gear Box, Clutch, Cylinder Pistons, Diagnosis Tester Mathesis, Electric Starter and Ignition, Electric System, Exhaust System, Filters and Oil Pump, Frame, Fairing, Seat, Fork, Suspension, Wheels, Fuel Tank, Half Crankcases, Head Timing, Head Light, Hydraulic Brake, Injection System, Marking Plates, Throttle Body, Water Pump
Page Count
Estimated Page Count:
Detailed estimation not provided, but typical for a comprehensive parts catalog
Manual Type
Manual Type:
Parts List Catalog Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Crankshaft, Gear Box, Clutch, Cylinder Pistons, Head Timing, Half Crankcases, Filters and Oil Pump, Cooling Circuit, Water Pump
Fuel System:
Air Induction Oil Vent, Injection System, Throttle Body, Fuel Tank
Electrical System:
Instruction Panel, Electric Starter and Ignition, Electric System, Head Light
Chassis And Bodywork:
Frame, Fairing, Seat, Fork, Suspension, Wheels, Collectors and Head Covers, Exhaust System, Marking Plates
Braking System:
Hydraulic Brake
Procedures Included
Procedure Type:
Parts Identification and Assembly/Disassembly Reference
Included Procedures:
Identification of all manufacturer part numbers, Visual guidance for assembly/disassembly, Tool requirements for specific tasks
Technical Depth
Technical Depth:
Comprehensive parts breakdown with diagrams, enabling detailed part ordering and visual reference for component identification and placement during assembly/disassembly. Does not include detailed repair instructions or diagnostic procedures beyond part identification.
📊 Manual Specifications
File Format
File Format:
PDF
PDF Features:
Searchable text, Printable pages
Print Quality
Print Quality:
High-resolution diagrams suitable for printing
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
Requirements
Software Requirement:
Adobe Reader
Operating System Compatibility:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
L-Twin, four-stroke, desmodromic 2 valves per cylinder
Engine Displacement:
618 cc (37.7 cu. in.)
Bore X Stroke:
78 mm x 64 mm (3.07 in x 2.52 in)
Compression Ratio:
10.4:1
Performance
Horsepower:
Approx. 63 hp (47 kW) @ 9,000 rpm
Torque:
Approx. 56 Nm (41.3 lb-ft) @ 6,750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (IE - 'iniezione elettronica')
Throttle Body Size:
50 mm
Lubrication
Lubrication System:
Wet sump
Cooling System
Cooling Method:
Oil Cooled
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet, multi-plate, hydraulically actuated
Features
Final Drive:
Chain drive
Gear Ratios:
Specific ratios available in detailed service manuals, but clutch and gearbox components are covered.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1400 mm (55.1 in)
Weights
Dry Weight:
Approx. 170 kg (374.8 lbs)
Wet Weight:
Approx. 188 kg (414.5 lbs)
🛡️ Safety Features
Ratings
Safety Certification:
CE Marking (Europe)
Active Features
Braking System Front:
Dual 320 mm discs, 4-piston calipers
Braking System Rear:
240 mm disc, 2-piston caliper
Passive Features
Frame Type:
Trellis frame in steel
💡 Technology Features
Infotainment
Instrument Panel:
Analog tachometer, digital speedometer, LCD display for odometer, trip meter, and warning lights. Instruction panel details covered.
Driver Assistance
Diagnosis System:
Mathesis diagnostic tester compatibility mentioned, implying an OBD-II or proprietary diagnostic port and system.
Engine Management
ECU Type:
Electronic Control Unit (ECU) for managing fuel injection and ignition timing, specific model details not provided but covered in the electrical system section.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to specific Ducati service manual for exact intervals; typically every 7,500-10,000 km (4,500-6,000 miles) or annually.
Desmo Service Interval:
Refer to specific Ducati service manual for exact intervals; typically every 12,000-24,000 km (7,500-15,000 miles), depending on model and usage.
Fluid Specifications
Engine Oil Type:
Refer to manual; typically SAE 15W-50 fully synthetic motorcycle oil meeting API SG or higher and JASO MA standards.
Coolant Type:
Refer to manual; typically a mixture of distilled water and motorcycle-specific antifreeze (ethylene glycol based).
Brake Fluid Type:
Refer to manual; typically DOT 4 or DOT 5.1 hydraulic brake fluid.
Known Issues
Common Issue 1:
Desmodromic valve adjustment complexity (requires specialized knowledge and tools).
Common Issue 2:
Potential for stator or rectifier failure (common on older Ducatis).
Common Issue 3:
Fuel line degradation or leaks (due to fuel compatibility issues with older materials).
Parts Catalog Utility
Part Number Utility:
Crucial for sourcing correct replacement parts, especially for older or discontinued components.
📚 Vehicle History
Brand Heritage
Brand Origin:
Ducati Motor Holding S.p.A. is an Italian manufacturer of Desmodromic, L-twin engine motorcycles, founded in Bologna, Italy, in 1926.
Model Evolution
Monster Lineage:
The Ducati Monster series, launched in 1993 with the M900, is renowned for its naked sportbike styling and innovative trellis frame design.
620Ie Introduction:
The 620ie was introduced as an entry-level offering within the Monster lineup, featuring electronic fuel injection and a more accessible performance profile.
Production
Production Period:
The Monster 620ie was produced in various iterations from the early 2000s.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Ducati Monster line, in general, has received numerous accolades for its design and performance over the years, though specific awards for the 2004 620ie Capirex are not detailed in the product description.
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