Target Audience:
E-Ton ATV owners, DIY mechanics, repair shops.
Value Proposition:
Enables significant cost savings by empowering owners to perform their own maintenance and repairs with expert guidance.
Ease Of Use:
Step-by-step instructions and clear illustrations make complex procedures accessible.
Accessibility:
Downloadable to PC, Mac, tablets, and smartphones for convenient access.
Completeness:
Covers all models and engine variants within the RXL 50, 70, and 90 series.
Engine:
Complete engine overhaul, carburetor, ignition system, cooling system, lubrication system, starting system, fuel system, exhaust system, cylinder head, crankshaft, pistons, valves.
Transmission:
Automatic transmission service, gear inspection, clutch operation, belt drive system, lubrication.
Chassis:
Frame inspection, suspension system (front and rear), steering system, wheel bearings, axles, brakes (front and rear), tires.
Electrical:
Wiring diagrams, battery service, lighting system, ignition coil, starter motor, charging system, fuses, switches, instrumentation.
Bodywork:
Body panel removal and installation, seat assembly, handlebars, fenders, plastic components.
Routine Maintenance:
Oil changes, filter replacement, spark plug checks, chain/belt adjustment, lubrication points, air filter cleaning/replacement.
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, electrical system diagnostics, engine performance issues.
Repair Procedures:
Detailed step-by-step instructions for all major component repairs and replacements.
Rebuilds:
Engine disassembly and reassembly, transmission overhaul, carburetor rebuilding.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, performance data.
Depth:
Comprehensive from basic owner maintenance to advanced component overhaul and diagnostics, suitable for both novice and experienced technicians.
Engine Type:
2-stroke, air-cooled (typical for this class and era of ATVs)
Displacement 50Cc:
Approximately 49.2cc
Displacement 70Cc:
Approximately 69.5cc
Displacement 90Cc:
Approximately 85cc - 90cc
Power Output:
Varies by specific model and engine size, typically in the range of 5-10 horsepower.
Carburetion:
Mikuni VM series or similar carburetor (specific size and jetting depends on engine displacement).
Fuel Type:
Unleaded gasoline (typically 87 octane minimum) mixed with 2-stroke oil.
Oil Mixture Ratio:
Typically 40:1 or 50:1 (specified in manual).
General Dimensions:
Varies slightly by model and year, but generally compact for youth/entry-level ATVs. Exact dimensions (L x W x H) would be specified in the manual.
Dry Weight:
Typically in the range of 150-200 lbs (68-91 kg), dependent on model and engine size. Exact figures would be in the manual.
Payload Capacity:
Not typically specified for this class of ATV, designed for rider use rather than cargo.
Safety Standards:
Conforms to relevant CPSC (Consumer Product Safety Commission) guidelines for ATVs intended for use by individuals aged 12 and older.
Braking System:
Front and rear drum brakes or disc brakes (depending on model and year), operated by handlebar levers.
Throttle Limiter:
Often equipped with a throttle limiter screw for parental control on speed.
Frame Construction:
Durable steel frame designed for off-road use.
Tire Type:
Knobby off-road tires for traction.
Oil Change Interval:
Typically every 20-40 operating hours or annually. Specific recommendation found in manual.
Air Filter Cleaning:
Every 10-20 operating hours, or more frequently in dusty conditions. Manual will specify cleaning and re-oiling procedure.
Spark Plug Inspection:
Every 20-40 operating hours. Manual will detail correct gap and replacement.
Gear Oil Change:
Typically every 100 operating hours or annually. Manual will list oil type and capacity.
Engine Oil:
JASO FD or TCW-3 compliant 2-stroke engine oil. Manual will specify viscosity (e.g., SAE 10W-30 for transmission oil if separate).
Transmission Oil:
If separate, typically SAE 80W-90 gear oil or similar. Check manual for specific type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, depending on system requirements. Manual will confirm.
Carburetor Fouling:
Common in 2-stroke engines, can lead to poor running conditions. Regular cleaning and proper fuel mixture are key.
Cvt Belt Wear:
CVT drive belts can wear over time and require replacement to maintain optimal performance and prevent breakage.
Electrical Connection Corrosion:
Exposure to elements can lead to corrosion in electrical connectors, impacting system function.
Manufacturer:
E-Ton (also known as E-Ton Motor Co., Ltd.), a Taiwanese manufacturer of ATVs and scooters.
Rxl Series Purpose:
The RXL series was designed as a range of entry-level and youth ATVs, offering varying engine sizes to cater to different rider skill levels and ages.
Production Period:
E-Ton ATVs were produced primarily in the early to mid-2000s. Specific production years for these models would vary.
