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E TON RXL-150 Quad Bike ATV 2004-2009 Service Repair Workshop Manual Download PDF

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This manual covers the Quad Bike ATV, manufactured between 2004 and 2009. The RXL-150 is a single-cylinder, four-stroke ATV designed for recreational trail riding and entry-level use, featuring an automatic...
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Type: Atv
Vendor:
E Ton
Sku: 87312
Tags: 2004 2005 2006 2007 2008 2009 Atv Dynamite E Ton RXL-150
E TON RXL-150 Quad Bike ATV 2004-2009 Service Repair Workshop Manual Download PDF
This manual covers the Quad Bike ATV, manufactured between 2004 and 2009. The RXL-150 is a single-cylinder, four-stroke ATV designed for recreational trail riding and entry-level use, featuring an automatic CVT transmission with reverse for simplified operation. Its 150cc engine class and accessible design make it a suitable choice for beginner riders and youth. The RXL-150 is known for its value proposition in the competitive recreational ATV market. This comprehensive factory service repair workshop manual provides detailed instructions for maintaining and repairing the Quad Bike ATV. It covers all essential systems, including the engine, fuel, transmission, drivetrain, suspension, braking, electrical, cooling, frame, and steering. The manual includes step-by-step repair procedures, component overhauls, preventive maintenance schedules, troubleshooting guides, and essential technical specifications such as torque values and fluid requirements. This resource is invaluable for owners and technicians seeking to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Eton
Model:
RXL-150
Vehicle Type:
Quad Bike / ATV
Product Name:
Eton RXL-150 Quad Bike ATV 2004-2009 Service Repair Workshop Manual Download PDF
Codes
Model Code Range:
RXL-150
👋 Introduction
Market Position
Segment:
Entry-level to mid-range recreational ATV for youth and light adult use.
Competitive Analysis
Competitors 2004-2009:
Honda TRX90/TRX250EX, Yamaha Raptor 80/YFM250R, Suzuki LT-Z90/LT-Z250, Polaris Sportsman 90/Scrambler 500.
Key Features
Engine Size:
150cc class engine, suitable for recreational trail riding and learning.
Transmission Type:
Automatic CVT with Reverse, simplifying operation.
Target Audience:
Beginner riders, youth, casual trail riders, those seeking an accessible ATV.
Manual Utility:
Essential resource for owners performing routine maintenance and repairs to keep the ATV in optimal condition.
📋 Manual Details
Coverage Areas
Manual Title:
Eton RXL-150 Quad Bike ATV 2004-2009 Service Repair Workshop Manual
Covered Model Years:
2004, 2005, 2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
Over 300 (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
Download Type:
Instant Download
Licensing:
No extra fees, no expiry dates
📖 Manual Coverage
Systems Covered
Engine System:
Complete overhaul, component diagnostics, timing, carburetor tuning, oil system, cooling system.
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor (including jetting and adjustment).
Transmission System:
Automatic CVT transmission service, belt inspection and replacement, clutch assembly, gear lubrication.
Drivetrain System:
Chain drive, sprockets, swingarm, rear axle, bearings, lubrication.
Suspension System:
Front and rear suspension components, shock absorbers, springs, linkage maintenance, adjustments.
Braking System:
Hydraulic brake system, caliper servicing, master cylinder overhaul, brake pad replacement, bleeding procedures, parking brake.
Electrical System:
Ignition system, starter motor, battery, charging system (stator, regulator/rectifier), lighting, wiring diagrams, fuses.
Cooling System:
Radiator, cooling fan, hoses, thermostat, coolant specifications.
Frame And Body:
Chassis, body panels, seat, handlebars, fenders, mounting hardware.
Steering System:
Steering column, tie rods, ball joints, steering linkage, alignment.
Procedures Included
Preventive Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, chain tensioning.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding charts.
Repair Procedures:
Step-by-step instructions for disassembly, repair, reassembly of all major components.
Component Overhaul:
Detailed instructions for rebuilding engines, transmissions, carburetors, brake calipers, etc.
Specifications And Measurements:
Torque values, clearance specifications, tolerances, electrical resistance values.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for diagnostics and repairs.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds).
Detail Level:
Factory-level diagnostic and repair procedures.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable (OCR dependent on source quality).
Print Quality
Quality:
High-resolution, professional quality for clear viewing and printing.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
Approximately 150cc (exact spec may vary slightly based on internal Eton designations)
Cooling Method:
Air-cooled or Liquid-cooled (Manual will specify; most likely air-cooled for this class)
Bore X Stroke:
Specific to Eton RXL-150 (detailed in manual)
Compression Ratio:
Specific to Eton RXL-150 (detailed in manual)
Performance
Horsepower:
Estimated 9-12 HP (typical for 150cc class)
Torque:
Specific to Eton RXL-150 (detailed in manual)
Fuel System
Fuel Delivery:
Carburetor (specific model and jetting detailed in manual)
Fuel Type:
Unleaded Gasoline (specified octane in manual)
Lubrication
Oil Type:
API SG or higher, SAE 10W-40 (confirm specific recommendation in manual)
Oil Capacity:
Specific to Eton RXL-150 (detailed in manual)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK CR7HSA or equivalent (verify in manual)
Spark Plug Gap:
0.7-0.8 mm (verify in manual)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Reverse Gear:
Yes
Features
Drive:
Chain drive to rear axle
Clutch Type:
Automatic centrifugal clutch
Maintenance
Transmission Fluid:
Gear oil (specific viscosity and capacity in manual)
📐 Dimensions
Exterior
Length:
Specific to Eton RXL-150 (detailed in manual)
Width:
Specific to Eton RXL-150 (detailed in manual)
Height:
Specific to Eton RXL-150 (detailed in manual)
Weights
Dry Weight:
Specific to Eton RXL-150 (detailed in manual)
Gross Vehicle Weight Rating:
Specific to Eton RXL-150 (detailed in manual)
Wheels And Tires
Front Tire Size:
AT 18x7-8 (typical for this class, verify in manual)
Rear Tire Size:
AT 18x9.5-8 (typical for this class, verify in manual)
Wheel Bolt Pattern:
Specific to Eton RXL-150 (detailed in manual)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to ATV safety guidelines for recreational use (manual may reference specific standards).
Active Features
Braking System:
Front and rear hydraulic disc brakes with parking brake function.
Passive Features
Frame Construction:
Robust steel frame designed for ATV use.
Throttle Limiter:
Many youth ATVs include a throttle limiter screw (check manual for its presence and adjustment).
Safety Flag Mount:
Mounting point for a safety flag (recommended for visibility).
💡 Technology Features
Infotainment
Features:
Basic ATV features; no advanced infotainment systems typically found on this model class.
Driver Assistance
Features:
Limited; focus on basic mechanical operation and safety controls.
Connectivity
Features:
None
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000-1500 km or 6 months (verify specific interval in manual).
Air Filter Cleaning:
Every 20-30 hours of operation or as needed in dusty conditions (verify in manual).
Spark Plug Inspection:
Every 500-700 km or annually (verify in manual).
Chain Lubrication And Tensioning:
Every 300-500 km or as needed (verify in manual).
Brake Fluid Flush:
Every 2 years or as recommended by manufacturer (verify in manual).
Fluid Specifications
Engine Oil Specification:
SAE 10W-40, API SG or higher (confirm exact specification and API rating in manual).
Brake Fluid Specification:
DOT 3 or DOT 4 (verify in manual).
Gear Oil Specification:
Specific viscosity and type for the CVT/gearbox (detailed in manual).
Known Issues
Typical Problems 2004-2009 Atvs:
Carburetor clogging, CVT belt wear, battery charging issues (stator/regulator), chain wear, suspension component wear.
Manual Coverage For Issues:
The manual provides troubleshooting steps and repair procedures for these common issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Eton,
Country Of Origin:
Taiwan (Eton is a Taiwanese manufacturer with a history in powersports).
Model Evolution
Rxl Series Positioning:
The RXL series was Eton's offering in the recreational ATV market, targeting younger riders and entry-level users with a focus on affordability and ease of use.
Production
Production Period:
2004-2009 (as per manual title).
🏆 Awards & Recognition
Recognitions
Atv Market Awards:
Specific awards for the Eton RXL-150 from 2004-2009 are not widely documented in major industry publications. Focus is on its value proposition.
Ratings
Consumer Reviews:
Reviews generally highlight it as a good starter ATV, with some noting typical maintenance requirements for its age and class.
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