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Fendt 711 712 Vario DANA 735 Steering Axle Service Repair Manual

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This workshop service manual covers the DANA 735 Steering Axle for Fendt 711 Vario and 712 Vario agricultural tractors produced in 2006. Fendt tractors are renowned for their premium quality,...
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Type: Tractor
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Sku: 137328
Fendt 711 712 Vario DANA 735 Steering Axle Service Repair Manual
This workshop service manual covers the DANA 735 Steering Axle for Fendt 711 Vario and 712 Vario agricultural tractors produced in 2006. Fendt tractors are renowned for their premium quality, advanced technology, and reliability, with the Vario transmission being a key innovation. The DANA 735 axle is integral to the performance and maneuverability of these high-horsepower tractors, designed for demanding agricultural applications. This manual provides specialized technical information essential for maintaining the uptime and operational efficiency of these sophisticated machines. The purpose of this comprehensive manual is to guide owners, mechanics, and technicians through the service and repair of the DANA 735 steering axle. It details maintenance procedures, including intervals, adjustments, and lubrication requirements, as well as disassembly and assembly processes for critical components such as the steering case, cylinder, differential unit, and planetary reduction gears. Technical specifications, safety precautions, and explanations of symbols and conversion tables are also included. This resource ensures that the steering axle is maintained to the highest standards, supporting the longevity and performance of your Fendt tractor.
🏷️ Basic Information
Identification
Make:
Fendt
Model:
712 Vario
Model Variant:
712 .. 8062
Year Range:
2006
Component Covered:
DANA 735 Steering Axle
Codes
Chassis Code Steering Axle:
DANA 735
👋 Introduction
Market Position
Vehicle Segment:
Agricultural Tractors (High-horsepower, Vario transmission)
Competitive Analysis
Competitive Context:
Fendt tractors are positioned as premium, technologically advanced agricultural machinery. The DANA 735 axle is a critical component for maneuverability and durability in demanding agricultural applications.
Key Features
Manual Value Proposition:
Provides in-depth, specialized technical information for the maintenance and repair of the DANA 735 steering axle, crucial for uptime and performance of Fendt 711/712 Vario tractors.
📋 Manual Details
Coverage Areas
Main Coverage Focus:
Steering Axle Service and Repair
Page Count
Page Count:
135
Manual Type
Manual Type:
Workshop Service Manual
Language
Languages Included:
English, German
Format
Format:
Digital (Searchable, Copyable Text)
📖 Manual Coverage
Systems Covered
Steering System Components:
Complete steering axle, planetary reduction units, steering case, steering cylinder, differential unit, bevel pinion
Hydraulics Integration:
Steering cylinder and associated hydraulic lines/connections, critical for operation.
Planetary Gear Sets:
Detailed breakdown and assembly of the planetary reduction gearing within the wheel hubs.
Procedures Included
Maintenance Procedures:
Definition of viewpoints, maintenance points, maintenance intervals, adjustment and checks, screw-locking, sealing, and lubricating materials
Disassembly Assembly Procedures:
Planetary reduction, complete steering case, steering cylinder, differential unit, bevel pinion
Lubrication Procedures:
Detailed guidance on greasing points and lubricant types for various axle components.
Adjustment Procedures:
Critical adjustments for steering geometry, bearing preloads, and differential backlash are covered.
Seal Replacement:
Crucial procedures for replacing seals in the steering cylinder, axle housing, and planetary hubs to prevent leaks and contamination.
Technical Depth
Technical Depth Level:
Comprehensive repair and overhaul procedures for the DANA 735 steering axle
Diagnostic Support:
Implicit through detailed adjustment and checking procedures, as well as troubleshooting guidance derived from component repair
Component Rebuild Level:
Covers complete disassembly and reassembly of sub-components like planetary gears, bearings, seals, and cylinder rod/piston.
Part Identification:
While not a parts catalog, detailed diagrams and procedure steps implicitly aid in identifying components for repair.
📊 Manual Specifications
File Format
Digital Features:
Searchable text, copy-paste functionality
Print Quality
Print Quality Suitability:
High quality, suitable for printing essential sections or the entire manual
Binding Type
Binding Recommendation:
N/A (Digital Format)
Paper Type
Paper Type Recommendation:
N/A (Digital Format)
Additional Content
Supplementary Sections:
Notes on safety precautions, conversion tables, tightening torques, special tools, symbols
Symbols Explanation:
Key for understanding symbols used in diagrams and procedures.
Conversion Tables:
Useful for converting between imperial and metric units if working in different regions or with older reference data.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely Deutz or MAN inline 4- or 6-cylinder diesel engine (specifics not provided in product info but typical for Fendt 700 series)
Engine Manufacturer Likelihood:
Deutz AG or MAN Truck & Bus (typical Fendt engine suppliers)
Performance
Horsepower Range:
Approximately 110-120 HP (based on model numbers 711 and 712)
Fuel System
Fuel Injection Type:
Common Rail Direct Injection (typical for this era and model)
🔧 Transmission
Standard
Transmission Type:
Fendt Vario continuously variable transmission (CVT)
Optional
Optional Transmission Features:
N/A (Vario is standard for this series)
Features
Transmission System Comment:
The Vario transmission is a key technological highlight of these Fendt models, offering seamless speed adjustment and optimized power delivery. The steering axle's integration with the transmission system's hydraulics is critical.
📐 Dimensions
Exterior
Overall Width Axle:
Specific axle width not provided, but critical for steering geometry and tire clearance.
Weights
Axle Weight Capacity:
Not specified, but designed to handle significant operational loads of a 110-120 HP tractor.
Tractor Gross Weight Estimate:
Fendt 700 series typically ranges from 6,000 kg to 8,500 kg (unladen), indicating the robust nature of the steering axle.
🛡️ Safety Features
Ratings
Tractor Safety Standards:
Adherence to relevant European and international agricultural machinery safety directives (e.g., ROPS, FOPS if applicable). The manual's safety section is crucial.
Active Features
Steering System Features:
Hydraulic power steering, likely with hydrostatic steering unit, integral to safe operation and precise control.
Passive Features
Component Durability:
The DANA 735 axle is engineered for durability and reliability, which are passive safety features in preventing component failure during operation.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus is on mechanical systems)
Driver Assistance
Steering Assistance Technology:
Advanced hydraulic power steering system, integral to the Vario transmission's electronic control unit for optimized tractor handling.
Connectivity
Telematics Integration:
While not specific to the axle, modern Fendt tractors feature telematics for remote diagnostics and monitoring, which indirectly relates to proactive maintenance of components like the steering axle.
🔧 Maintenance
Service Intervals
Steering Axle Service Intervals:
Detailed in the manual under 'Maintenance Intervals'. Typically includes checks and lubrication at specified operating hours (e.g., 250, 500, 1000 hours depending on component).
Steering Fluid Change Interval:
Typically tied to hydraulic system service intervals, often around 1000-2000 operating hours, but the manual's 'Maintenance Intervals' section is definitive.
Fluid Specifications
Steering Fluid Type:
Not explicitly stated in product info, but typically high-quality hydraulic oil (e.g., ISO VG 46 or similar) meeting specific Fendt standards for the hydraulic and steering systems. The manual will specify.
Grease Specifications:
Various greases for pivot points and bearings, specified in the 'Screw-locking, sealing and lubricating materials' section.
Brake Fluid Type:
N/A (Steering axle components do not typically utilize brake fluid directly)
Known Issues
Common Steering Axle Wear Points:
Potential wear on kingpins, tie rod ends, wheel bearings, and hydraulic seals within the steering cylinder or steering unit. Regular lubrication and proper adjustment are key preventative measures, detailed in the manual.
Importance Of Torque Settings:
Crucial to follow 'Tightening Torques' section to prevent premature wear or failure of bearings and fasteners.
📚 Vehicle History
Brand Heritage
Fendt Heritage:
Fendt is a globally recognized brand for innovative and high-quality agricultural machinery, known for its pioneering work in tractor technology, particularly with the Vario transmission.
Model Evolution
700 Series Evolution:
The 700 Vario series represents a significant segment of Fendt's tractor lineup, balancing power, efficiency, and advanced technology for a wide range of agricultural tasks.
Production
Manufacturing Origin:
Germany (Fendt headquarters and primary manufacturing)
🏆 Awards & Recognition
Recognitions
Fendt 700 Series Accolades:
Fendt tractors, including the 700 series, have historically received numerous industry awards for innovation, design, and performance, particularly for their Vario technology.
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