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Fendt 815 817 818 Vario Steering Axle DANA Service Repair Manual

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The Fendt 800 Vario Series, including models such as the Fendt 815 Vario, 817 Vario, and 818 Vario, represents a premium offering in high-horsepower agricultural tractors, known for its innovative...
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Type: Tractor
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Sku: 137330
Fendt 815 817 818 Vario Steering Axle DANA Service Repair Manual
The Fendt 800 Vario Series, including models such as the Fendt 815 Vario, 817 Vario, and 818 Vario, represents a premium offering in high-horsepower agricultural tractors, known for its innovative Fendt Vario continuously variable transmission technology, exceptional operator comfort, and high performance. These tractors are engineered for demanding agricultural tasks, providing efficiency and productivity through seamless acceleration and optimized engine operation. Fendt's reputation for superior build quality and advanced engineering is evident throughout the 800 Vario series, making it a distinguished choice in its market segment. This Workshop Service Repair Manual provides comprehensive guidance for the DANA 745 steering axle, covering essential maintenance points, intervals, and adjustment procedures. It details the disassembly and assembly of critical components including the planetary reduction, steering case, steering cylinder, and differential unit. The manual also specifies lubrication requirements, torque settings, and necessary special tools, ensuring that agricultural mechanics, service technicians, and experienced owners can perform accurate maintenance, troubleshooting, and repairs. With 135 pages of detailed information available in English and German, this digital manual offers full text searchability for efficient access to all technical data.
🏷️ Basic Information
Identification
Make:
Fendt
Model:
800 Vario Series
Sub Models Covered:
Fendt 815 Vario, Fendt 817 Vario, Fendt 818 Vario
Codes
Axle Type:
DANA 745
👋 Introduction
Market Position
Vehicle Segment:
High-horsepower agricultural tractors, premium segment
Competitive Analysis
Key Competitors:
John Deere, New Holland, Claas, Massey Ferguson in the high-horsepower tractor segment.
Key Features
Fendt Vario Technology:
Infinitely variable transmission (Vario), advanced operator comfort, high performance, and efficiency.
Manual Utility
Target Audience:
Agricultural mechanics, service technicians, and experienced Fendt tractor owners performing self-maintenance.
Value Proposition:
Provides essential technical data and procedural guidance to ensure correct maintenance, troubleshooting, and repair of the Fendt 800 Vario's steering axle, minimizing downtime and costly errors.
📋 Manual Details
Coverage Areas
Primary Focus:
Steering Axle (DANA 745)
Specific Axle Model:
DANA 745
Page Count
Total Pages:
135
Manual Type
Type:
Workshop Service Repair Manual
Language
Languages Included:
English, German
Format
Digital Features:
Searchable by word, Copy text enabled
Digital Copy Benefit:
The digital format allows for easy storage, access, and printing of specific sections as needed in a workshop environment.
📖 Manual Coverage
Systems Covered
Steering System Components:
Planetary reduction, complete steering case, steering cylinder, differential unit, bevel pinion
Axle Assembly:
Covers the entire DANA 745 steering axle, from the primary differential to the wheel hubs and steering components.
Procedures Included
Maintenance Tasks:
Maintenance points, maintenance intervals, adjustment and checks
Repair Tasks:
Disassembly and assembly of planetary reduction, steering case, steering cylinder, differential unit, bevel pinion
Component Overhaul:
Detailed step-by-step procedures for the overhaul and rebuilding of individual steering axle sub-assemblies.
Adjustment Procedures:
Detailed instructions for adjusting steering geometry, critical for proper handling and tire wear.
Technical Depth
Scope:
Comprehensive service and repair procedures for the DANA 745 steering axle.
Diagnostic Capabilities:
While primarily a repair manual, the detailed procedures and adjustment guidelines implicitly support diagnostic efforts for steering system faults.
Completeness:
Comprehensive coverage for the specified steering axle, enabling full repair and maintenance from basic checks to component replacement.
Technical Areas
Lubrication Guidelines:
Specification of screw-locking, sealing, and lubricating materials used in the steering axle assembly.
Torque Specifications:
Detailed tightening torques for all critical fasteners within the steering axle system.
Special Tools:
Listing and description of specialized tools required for the correct servicing and repair of the DANA 745 steering axle.
Safety Precautions:
Essential notes on safety precautions to be observed during all maintenance and repair operations.
Conversion Tables:
Useful conversion tables for units of measurement.
Symbols Explanation:
Explanation of symbols used throughout the manual for clarity.
📊 Manual Specifications
File Format
Format:
Digital (likely PDF)
Searchability:
Full text search capability allows for quick location of specific information, greatly enhancing efficiency.
Print Quality
Reproducibility:
High (digital format allows for clear printing)
Binding Type
Physical Binding:
Not applicable (digital format)
Paper Type
Physical Paper:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer Assumption:
Deutz (common in Fendt tractors of this era)
Engine Type Assumption:
Turbocharged, intercooled diesel engine
Performance
Model 815 Horsepower Range Estimate:
~150-165 HP
Model 817 Horsepower Range Estimate:
~170-185 HP
Model 818 Horsepower Range Estimate:
~180-195 HP
Torque Specifications Engine Assumption:
High torque output typical for heavy-duty agricultural applications, crucial for pulling implements.
Fuel System
Fuel Type:
Diesel
🔧 Transmission
Standard
Transmission Type:
Fendt Vario (CVT - Continuously Variable Transmission)
Features
Vario Technology:
Provides seamless acceleration and optimal engine RPM for various tasks, enhancing fuel efficiency and productivity.
📐 Dimensions
Exterior
Wheelbase Estimate:
Significant wheelbase for stability and weight distribution, likely in the range of 2.7-3.0 meters.
Tire Size Front Typical Range:
Commonly 480/70 R28 or similar, depending on configuration.
Tire Size Rear Typical Range:
Commonly 580/70 R38 or similar, depending on configuration.
Weights
Operating Weight Estimate:
Likely 7,000 - 9,000 kg, depending on configuration.
Gross Vehicle Weight Rating Gvwr Estimate:
Significantly higher than operating weight to accommodate implements and payloads, potentially 12,000 - 15,000 kg.
🛡️ Safety Features
Active Features
Steering System Design:
Designed for precise control and stability, crucial for high-speed road transport and field operations.
Passive Features
Operator Station:
Fendt cab typically offers high levels of operator safety with ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliance.
💡 Technology Features
Driver Assistance
Steering Assist System:
The steering system is a critical component for precise control and maneuverability, likely incorporating hydraulic power steering.
🔧 Maintenance
Service Intervals
General Guideline:
Specific intervals for steering axle components (e.g., lubricant changes, inspections) will be detailed within the manual based on operating hours.
Lubrication Intervals:
Specific operating hour intervals for greasing and lubricant changes for the steering axle components.
Fluid Specifications
Hydraulic Fluid Type Assumption:
High-quality hydraulic oil meeting Fendt's specific viscosity and additive requirements (e.g., ISO VG 46 or similar).
Grease Types:
The manual will specify appropriate grease types for various pivot points and bearings within the steering axle.
Known Issues
Steering System Wear Points:
Potential wear on kingpins, tie rod ends, and steering cylinder seals. The manual will detail checks and replacement procedures.
📚 Vehicle History
Brand Heritage
Fendt Reputation:
Fendt is renowned for its innovative technology, build quality, and premium positioning in the agricultural machinery market.
Model Evolution
800 Vario Series:
The 800 Vario series represented Fendt's high-horsepower offering, integrating advanced Vario transmission technology for improved efficiency and performance.
Axle Supplier Significance:
DANA is a prominent supplier of heavy-duty axles for agricultural and commercial vehicles, indicating a robust and engineered solution for the Fendt 800 Vario.
Production
Production Era:
Around 2006 model year.
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