Systems Covered:
Engine, Lubrication, Cooling, Fuel System, Clutch, Gearbox, Rear Axle, Steering, Front Suspension, Rear Suspension, Shock Absorbers, Brakes, Wheels and Tyres, Instruments and Controls, Heating and Ventilation, Air Conditioning, Electric System, Chassis Hitch Points, Body, Emission Control System, Performances, Refuelling
Procedures Included:
Maintenance, Troubleshooting, Repair, Overhaul, Component Replacement, Adjustment, Diagnostics, Wiring Diagrams
Estimated Page Count:
300-500 Pages (estimated based on typical Ferrari workshop manuals of the era)
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language:
English (likely original language, with potential for Italian or French versions)
Format:
Printed (original), Digital (PDF, scanned reproductions)
Engine Mechanical:
Complete disassembly, inspection, reassembly of the V8 engine; valve timing, piston and connecting rod installation, crankshaft bearing checks, cylinder head overhauls, gasket replacement.
Lubrication System:
Oil pump removal/installation, oil pressure checks, oil filter replacement, oil cooler service, oil pan gasket replacement.
Cooling System:
Radiator service, fan belt adjustment, water pump replacement, thermostat operation, coolant flush procedures, hose replacement.
Fuel System:
Carburetor tuning and overhaul (likely Weber DCNF or similar), fuel pump operation and replacement, fuel filter service, fuel line inspection, fuel tank removal/cleaning.
Clutch System:
Clutch disc and pressure plate replacement, hydraulic clutch actuation system troubleshooting and repair, clutch pedal adjustment.
Gearbox Transmission:
Manual transmission disassembly, inspection, and reassembly; gear selection mechanisms, synchromesh units, bearing replacement, lubricant specifications and change intervals.
Rear Axle Differential:
Differential housing inspection, gear backlash adjustment, bearing replacement, axle shaft removal and installation, lubricant specifications.
Steering System:
Steering rack overhaul, tie rod end replacement, power steering pump and fluid service, steering column adjustment, wheel alignment specifications.
Front Suspension:
Wishbone replacement, ball joint service, spring and damper replacement, bushing inspection and replacement, wheel bearing service.
Rear Suspension:
Trailing arm bushings, spring and damper replacement, control arm service, axle alignment.
Shock ABSorbers:
Inspection, testing, and replacement procedures for front and rear shock absorbers.
Brake System:
Brake caliper overhaul, pad and disc replacement, brake fluid bleeding and replacement, master cylinder service, parking brake adjustment, hydraulic line inspection.
Wheels And Tyres:
Wheel bearing service, tyre pressure recommendations, lug nut torque specifications, wheel alignment procedures.
Instruments And Controls:
Dashboard gauge operation and troubleshooting, switchgear function, pedal box adjustments.
Heating And Ventilation:
Heater core service, blower motor operation, ducting inspection, temperature control flap adjustments.
Air Conditioning:
A/C system components, refrigerant handling (if applicable for the era), compressor operation, leak detection, and general troubleshooting.
Electric System:
Detailed wiring diagrams, starter motor and alternator service, ignition system troubleshooting, lighting system repair, fuse box layout, battery maintenance, electrical component testing.
Special Tools:
Listing and description of Ferrari-specific tools required for various maintenance and repair procedures.
Tightening Torques:
Comprehensive list of torque specifications for all critical fasteners throughout the vehicle.
Chassis Hitch Points:
Identification of jacking points and towing points for safe vehicle lifting and towing.
Bodywork:
Body panel alignment, door and window adjustments, bumper removal/installation, trim piece replacement, basic metalwork repair guidance (often limited in workshop manuals but might cover common issues).
Emission Control System:
Components related to emission control for the relevant market, vacuum line routing, basic troubleshooting of emission-related components.
Performance Data:
Key performance metrics and potentially engine tuning guidelines related to achieving optimal performance.
Refuelling:
Fuel type recommendations, tank capacity, and refuelling procedures.
Preventative Maintenance:
Detailed service intervals, lubrication points, filter changes, fluid level checks, belt adjustments.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, often including symptom-based troubleshooting charts.
Component Overhaul:
Complete disassembly, cleaning, inspection, repair, and reassembly instructions for major components like engines, gearboxes, and carburetors.
Wiring Diagrams:
Comprehensive, often color-coded, electrical wiring schematics for all vehicle systems.
Adjustment Procedures:
Specific instructions for adjusting the clutch, brakes, carburetor idle speed, ignition timing, and suspension geometry.
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts aiming for full rebuilds and in-depth diagnostics.
Diagnostic Capabilities:
Advanced diagnostic information, including potential causes for symptoms and methodical troubleshooting steps.
Rebuild Guidance:
Detailed instructions for complete engine and transmission rebuilds, including specifications for clearances and tolerances.
Oil Change Interval:
Typically every 5,000 km (3,100 miles) or annually, whichever comes first. Refer to manual for precise specification.
Major Service:
Significant engine overhaul, timing belt (if applicable to later V8 variants of this design, but 308 GT4 used chains) and accessory belt inspection/replacement every 30,000-50,000 km (20,000-30,000 miles).
Engine Oil:
API SG/SH rated multi-viscosity oil, SAE 20W-50 is commonly recommended. Refer to manual for precise viscosity based on climate.
Engine Oil Capacity:
Approximately 10-12 liters (2.6-3.2 US quarts) with filter change.
Coolant:
50/50 mixture of quality antifreeze and distilled water. Specific coolant type to be confirmed in manual.
Brake Fluid:
DOT 3 or DOT 4 hydraulic fluid.
Common Wear Items:
Carburetor tuning and synchronization, fuel system components (rubber hoses, fuel pump), ignition components, suspension bushings, clutch hydraulics, early electrical system gremlins. Cooling system maintenance is critical.
Chassis Corrosion:
As with many classic Italian cars, rust can be an issue, especially in the sills, rear wheel arches, and floor pans. Thorough inspection recommended.
Engine Rebuilds:
While robust, V8 engines of this era may require periodic top-end or full rebuilds due to age and mileage, focusing on valve seats, timing chains, and seals.