Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and overhaul of all internal components including pistons, connecting rods, crankshaft, camshafts, valves, and timing systems.
Fuel System:
Comprehensive coverage of fuel injection system (Bosch D-Jetronic for early models, Weber carburetors for later models), fuel pumps, fuel lines, fuel filters, and associated components.
Ignition System:
Detailed diagnostics and repair procedures for the ignition system, including distributors, ignition coils, spark plug wires, and ignition control units.
Cooling System:
Procedures for radiator, fan, coolant hoses, thermostat, water pump, and coolant flow diagnostics.
Lubrication System:
Details on oil pump, oil filter, oil pan, oil passages, and lubrication circuit troubleshooting.
Transmission Manual:
Disassembly, assembly, and adjustment procedures for the manual gearbox (usually a 5-speed ZF unit). Includes clutch operation and hydraulic system.
Transmission Automatic:
If applicable for specific markets or optional, procedures for the automatic transmission, including torque converter and valve body.
Drivetrain:
Coverage of differential, drive shafts, and CV joints.
Suspension Front:
Detailed procedures for front suspension components including control arms, springs, shock absorbers, ball joints, and bushings.
Suspension Rear:
Detailed procedures for rear suspension components including trailing arms, transverse links, springs, shock absorbers, and bushings.
Steering System:
Repair and adjustment of the steering rack, steering column, and power steering pump and system.
Brake System Front:
Overhaul and maintenance of front disc brake calipers, rotors, pads, brake lines, and master cylinder.
Brake System Rear:
Overhaul and maintenance of rear disc brake calipers, rotors, pads, brake lines, and master cylinder.
Electrical System Lighting:
Repair and troubleshooting of headlights, taillights, turn signals, and interior lighting.
Electrical System Instruments:
Diagnostics and repair of the instrument cluster, gauges, warning lights, and associated wiring.
Electrical System Starting Charging:
Troubleshooting and repair of the starter motor, alternator, and battery charging system.
Electrical System Accessories:
Coverage for power windows, door locks, wipers, horn, and other electrical accessories.
Body Exterior:
Information on body panel removal, installation, alignment, and repair. Includes doors, hood, trunk, bumpers, and trim.
Body Interior:
Procedures for removing and installing interior trim, seats, dashboard, and headliner.
HVAC System:
Details on the heating, ventilation, and air conditioning systems, including components like compressor, condenser, evaporator, and ducting.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, tune-ups, belt inspection and replacement.
Diagnostic Procedures:
Systematic troubleshooting guides for common and uncommon issues, including symptom identification, component testing, and fault code interpretation (where applicable).
Disassembly Installation:
Step-by-step instructions for removing and reinstalling virtually every major component and sub-assembly of the vehicle.
Rebuild Overhaul:
Comprehensive instructions for the complete overhaul and rebuilding of the engine, transmission, and other major mechanical systems.
Adjustment Calibration:
Procedures for adjusting timing, carburetor/fuel injection settings, clutch engagement, parking brake, and suspension geometry.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, illustrating wiring harnesses, component locations, and circuit functions.
Depth:
Comprehensive, covering basic maintenance to full mechanical and electrical system overhauls.
Target Audience:
Professional mechanics, experienced DIY enthusiasts, and dedicated Ferrari owners.
Oil Change:
Every 5,000 km (3,000 miles) or annually, whichever comes first.
Major Service:
Recommended every 20,000 km (12,000 miles) or every 2 years, involving timing belt replacement, comprehensive fluid changes, and system checks.
Timing Belt Replacement:
Every 30,000 km (18,000 miles) or 3 years, critical due to interference engine design.
Engine Oil:
SAE 20W-50 or 15W-50, API SG or higher (e.g., Valvoline VR1, Castrol Classic XL). Capacity approx. 9.5 liters (10 quarts) with filter.
Coolant:
50/50 mix of high-quality ethylene glycol antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4, high-temperature brake fluid.
Transmission Fluid:
GL-4 or GL-5 gear oil, viscosity grade typically 75W-90 or 80W-90. Capacity approx. 2.5 liters.
Differential Fluid:
GL-5 gear oil, viscosity grade typically 75W-90 or 80W-90. Capacity approx. 1.5 liters.
Power Steering Fluid:
Dexron III/Mercon ATF or specific hydraulic fluid as per manual.
Engine Carburetor:
Tuning and synchronization of Weber carburetors can be complex and require specialized knowledge. D-Jetronic systems can have issues with fuel pumps, pressure regulators, and air flow meters.
Timing Belt:
Critical maintenance item; failure leads to severe engine damage. Regular replacement is paramount.
Electrical System:
Aging wiring insulation, corroded connectors, and failing relays are common in cars of this vintage.
Rust Corrosion:
Bodywork and chassis are susceptible to rust, particularly in historically damp climates. Check sills, wheel arches, and floor pans.
HVAC System:
Age-related degradation of hoses, seals, and refrigerant leaks are common. Original R12 refrigerant is now obsolete.