POLSKI Fiat 125p Repair Manual SCANNED

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🏷️ Basic Information Identification Make: Polski Fiat Model: 125p Model Nickname: ‘Duży Fiat’ (Big Fiat) 👋 Introduction Market Position Target Audience: DIY car owners, independent workshops, and enthusiasts looking to...

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Type: Car

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Sku: 194197

Tags: 125P Car Cars Fiat

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Description

🏷️ Basic Information

Identification

Make:

Polski Fiat

Model:

Model Nickname:

‘Duży Fiat’ (Big Fiat)

👋 Introduction

Market Position

Target Audience:

DIY car owners, independent workshops, and enthusiasts looking to maintain or restore their Polski Fiat 125p.

Value Proposition:

Enables significant cost savings by empowering owners to perform repairs and maintenance themselves, ensuring vehicle longevity and optimal performance.

Competitive Analysis

Comparative Advantage:

Provides factory-level technical data and procedures, often superior to generic Haynes or Chilton manuals for specific regional variants and detailed OEM insights.

Key Features

Comprehensiveness:

Covers a vast range of repair and maintenance topics from front to back, offering a complete solution for vehicle upkeep.

Accessibility:

Designed to be understood with basic mechanical knowledge, making complex tasks manageable for a wider audience.

📋 Manual Details

Coverage Areas

Manual Type:

Comprehensive Repair Manual

Language:

Likely Polish (given brand and common manual language for this vehicle), potentially with English translations for technical terms or diagrams.

Format:

Scanned Digital Document (PDF implied)

📖 Manual Coverage

Systems Covered

Engine Overhaul And Rebuilding:

Detailed procedures for complete engine disassembly, inspection, repair, and reassembly.

Troubleshooting And Diagnostics:

Systematic approaches to identifying and resolving common and complex vehicle issues.

Computer Diagnostic Trouble Tree Charts:

Flowcharts for diagnosing issues related to any electronic control units or sensors present, though likely limited for earlier models.

Engine Performance:

Adjustments and tuning for optimal engine operation.

Front End And Alignment:

Suspension geometry, alignment procedures, and related component service.

Suspension:

Repair, replacement, and adjustment of all suspension components.

Transmission Removal And Installation:

Step-by-step guides for removing and refitting the gearbox and associated driveline components.

Air Conditioning Service And Capacities:

Information on A/C system servicing, refrigerant capacities, and troubleshooting (if equipped).

Transmission In Car Servicing:

Procedures for servicing the transmission without removing it from the vehicle.

Firing Orders:

Correct ignition sequence for the engine.

Timing Belt Service Procedures:

Details on timing belt inspection, replacement, and tensioning. (Note: The 125p typically used a timing chain, so this may refer to engine timing chain adjustments or be a generic inclusion).

Brake Servicing Procedures:

Comprehensive guide to brake system maintenance, repair, and adjustments.

U Joint And Cv Joint Service Procedures:

Maintenance and replacement of universal joints and constant velocity joints in the driveline.

Repair Procedures:

General repair guidelines applicable to various vehicle systems.

Complete Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Vacuum Diagrams:

Schematics illustrating the vacuum system for engine control and other functions.

Procedures Included

Maintenance:

Regular service tasks, fluid changes, filter replacements, lubrication.

Troubleshooting:

Diagnostic trees and symptom-based problem solving.

Repair:

Step-by-step instructions for fixing or replacing components.

Rebuilding:

Detailed processes for overhauling major components like engines and transmissions.

Diagnostics:

Methods for identifying the root cause of problems.

Adjustments:

Procedures for setting up various systems for optimal performance (e.g., carburettor, ignition timing, brakes).

Technical Depth

Depth Illustrations:

Detailed visual aids showing internal component relationships and assembly.

Step By Step Explanations:

Clear, sequential instructions for performing repairs, suitable for varying skill levels.

Technical Information:

Comprehensive technical data required for accurate repairs and adjustments.

Torque Specifications:

Precise torque values for all fasteners, critical for proper assembly and safety.

Specifications:

Detailed specifications for all major vehicle components and systems.

📊 Manual Specifications

File Format

File Type:

PDF (implied by 'SCANNED')

Searchable Text:

Likely dependent on the quality of the scan and OCR process, may vary.

Print Quality

Illustrations Clarity:

Variable, depending on the original source and scanning resolution.

Binding Type

Binding:

Not applicable for a scanned digital document, but if printed, would typically be a comb or spiral binding for lay-flat use.

Paper Type

Paper Quality:

Not applicable for a scanned digital document.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4 Cylinder, Overhead Valve (OHV) or Overhead Cam (OHC) depending on specific 125p variant and year.

Engine Displacement Cc:

Typically 1481cc (1.5L) or 1608cc (1.6L) for the 125p. Early versions might have used the Fiat 132 engine which could be 1608cc or 1756cc.

Bore X Stroke:

For 1.5L: 80 mm × 74 mm; For 1.6L: 80 mm × 79.2 mm (approximate values).

Compression Ratio:

Typically around 8.8:1 to 9.2:1 depending on engine variant.

Performance

Horsepower Ps:

Around 70-75 PS for the 1.5L and 80-90 PS for the 1.6L variants.

Torque Nm:

Approximately 100-120 Nm depending on engine displacement and tuning.

Fuel System

Fuel Delivery:

Carburettor (e.g., Weber, Solex, or Jikov twin-choke).

Fuel Type:

Unleaded Petrol (RON 95/98) or Leaded Petrol, depending on model year and local fuel availability.

🔧 Transmission

Standard

Transmission Type:

4-speed or 5-speed Manual Transmission (RWD).

Optional

Automatic Transmission Option:

Rarely offered or factory-fitted, primarily manual transmissions were common.

Features

Clutch Type:

Single dry plate, hydraulically operated.

Rear Axle Ratio:

Specific ratios are detailed in the manual, typically around 3.9:1 or 4.1:1 for manual transmissions.

📐 Dimensions

Exterior

Length Mm:

Approximately 4250 mm

Width Mm:

Approximately 1620 mm

Height Mm:

Approximately 1440 mm

Wheelbase Mm:

Approximately 2740 mm

Weights

Curb Weight Kg:

Around 1100-1250 kg depending on engine and equipment.

🛡️ Safety Features

Ratings

Crash Safety Standards:

Designed to contemporary (1970s/1980s) Eastern Bloc safety standards; lacks modern crumple zones and advanced passive safety features.

Active Features

Brakes:

Front: Disc brakes; Rear: Drum brakes. Dual-circuit hydraulic system.

Passive Features

Seatbelts:

Likely lap belts in the front and rear for earlier models, three-point belts may be present on later versions or as an aftermarket addition.

Construction:

Unibody construction, designed with safety cage principles of its era.

💡 Technology Features

Infotainment

Radio:

Typically a factory-fitted AM/FM radio, possibly with a cassette player in later models.

Speakers:

Usually a single or dual speaker setup.

Driver Assistance

Not available on standard models.

Power Steering:

Generally not equipped with power steering, contributing to a more direct but heavier steering feel.

Connectivity

Connectivity Features:

None in the modern sense; primarily mechanical and basic electrical systems.

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

Typically every 5,000 - 7,500 km, or every 6-12 months, depending on usage and oil quality.

Tune Up Interval Km:

Recommended every 15,000 - 20,000 km, including spark plug replacement, ignition timing adjustment, and carburettor tuning.

Fluid Specifications

Engine Oil Type:

API SF or SG rated, SAE 20W-50 or 10W-40 depending on ambient temperature. (Specific capacities are in manual).

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Type:

GL-4 gear oil, SAE 75W-90 or 80W-90.

Known Issues

Rust And Corrosion:

Significant susceptibility to rust and corrosion, particularly in common areas like wheel arches, sills, and floor pans.

Carburettor Tuning:

Carburettors can require frequent adjustment to maintain optimal performance and fuel efficiency.

Electrical Reliability:

Basic electrical systems are prone to issues with wiring degradation, switch failures, and generator/alternator problems over time.

Suspension Wear:

Bushes, ball joints, and shock absorbers can wear out and require periodic replacement.

📚 Vehicle History

Brand Heritage

Brand Origin:

FSO (Fabryka Samochodów Osobowych) in Poland, under license from Fiat of Italy.

Model Evolution

Basis:

Based on the Fiat 125, but with significant modifications and a different engine (derived from Fiat's DOHC engines but often implemented in OHV or simpler OHC configurations for Polski Fiat).

Introduction Year:

Introduced in 1967.

Major Updates:

Received minor updates and engine variants throughout its production life, including the 125p model (indicating Polish production).

Production

Production Period:

1967 - 1991 (Polski Fiat 125p production).

Manufacturing Location:

Warsaw, Poland (FSO factory).

🏆 Awards & Recognition

Recognitions

Historical Significance:

Recognized as a significant Polish-produced automobile, symbolizing industrial capability and personal mobility in communist-era Poland. Often affectionately nicknamed 'Duży Fiat' (Big Fiat).

Cultural Impact:

Holds considerable nostalgic and cultural value in Poland and former Eastern Bloc countries.