Target Audience:
        
        
            Fiat tractor owners, independent repair shops, agricultural mechanics, DIY enthusiasts.
        
     
    
    
        
            Manual Advantage:
        
        
            Official manufacturer documentation providing accurate and complete information, saving on professional service costs.
        
     
    
    
        
            Manual Benefits:
        
        
            Saves time and money on repairs, empowers users with detailed knowledge, ensures proper maintenance.
        
     
    
        
            Document Authenticity:
        
        
            Original workshop manual, same as used by local service/repair shops.
        
     
 
    
    
    
        
            Covered Models:
        
        
            Fiat 480 DT, Fiat 500 DT, Fiat 540 DT, Fiat 640 DT
        
     
    
        
            Covered Engines:
        
        
            All Engine Types for Fiat 480, 500, 540, 640 DT
        
     
    
        
            Covered Transmissions:
        
        
            All Transmission Types for Fiat 480, 500, 540, 640 DT
        
     
    
        
            Covered Trims:
        
        
            All Trim Levels for Fiat 480, 500, 540, 640 DT
        
     
    
    
        
            Page Count Estimate:
        
        
            Hundreds of Pages
        
     
    
    
        
            Manual Type:
        
        
            Workshop Repair Service Manual
        
     
    
    
    
    
    
        
            Print Quality:
        
        
            Full Printable
        
     
    
        
            Zoom Functionality:
        
        
            Zoom IN/OUT
        
     
    
    
        
            Delivery Method:
        
        
            Instant Download
        
     
    
    
        
            Software Requirements:
        
        
            Adobe PDF Reader, WinZip
        
     
    
    
        
            Operating Systems:
        
        
            All Versions of Windows & Mac
        
     
 
    
    
    
        
            Engine Systems:
        
        
            Engine Overhaul, Lubrication System, Cooling System, Fuel System
        
     
    
        
            Drivetrain Systems:
        
        
            Clutch, Transmission, Drive Chain & Sprockets, Rear Axle, Front Axle
        
     
    
        
            Chassis Systems:
        
        
            Brakes, Steering, Shocks, Body Work
        
     
    
        
            Auxiliary Systems:
        
        
            Hydraulic System, Electrical System, Intake & Exhaust
        
     
    
        
            Engine Disassembly Assembly:
        
        
            Complete engine overhaul procedures, including cylinder head removal, piston and rod assembly, crankshaft installation, and timing setup.
        
     
    
        
            Transmission Repair:
        
        
            Detailed instructions for transmission disassembly, inspection of gears and bearings, reassembly, and adjustment of shift mechanisms.
        
     
    
        
            Hydraulic System Repair:
        
        
            Diagnosis and repair of the hydraulic pump, control valves, cylinders, and hydraulic lines for the implement lift and auxiliary services.
        
     
    
        
            Electrical System Diagnosis:
        
        
            Troubleshooting procedures for starting system, charging system, lighting, and instrumentation using provided wiring diagrams.
        
     
    
    
        
            Maintenance Procedures:
        
        
            Routine Maintenance, Scheduled Servicing
        
     
    
        
            Repair Procedures:
        
        
            Disassembly and Servicing, Assembly, Reinstallation, Component Repair
        
     
    
        
            Diagnostic Procedures:
        
        
            Advanced Troubleshooting, Electrical System Diagnostics
        
     
    
        
            Technical Information:
        
        
            Wiring Diagrams, Critical Specifications, Exploded Views
        
     
    
        
            Steering System Repair:
        
        
            Service and repair of the steering box, linkages, and hydraulic steering components if applicable.
        
     
    
        
            Brake System Service:
        
        
            Maintenance and repair of brake master cylinder, wheel cylinders, brake shoes/pads, and bleeding procedures.
        
     
    
    
        
            Depth Of Coverage:
        
        
            Comprehensive, from basic maintenance to in-depth repair and troubleshooting, as used by professional technicians.
        
     
    
        
            Diagnostic Tools:
        
        
            Recommendations for necessary tools and equipment for performing repairs and diagnostics accurately.
        
     
    
        
            Torque Specifications:
        
        
            Essential torque values for critical fasteners throughout the tractor, ensuring correct assembly and preventing component damage.
        
     
    
        
            Illustrations And Diagrams:
        
        
            Hundreds of detailed illustrations, drawings, and photos, including enlarged insets for detailed part identification and examination.
        
     
 
    
    
    
        
            Engine Family:
        
        
            Fiat's range of agricultural diesel engines (specific models vary across 480, 500, 540, 640 DT series).
        
     
    
    
        
            Horsepower Range:
        
        
            Typically ranging from 45 HP to 70 HP depending on the specific model (480, 500, 540, 640).
        
     
    
    
        
            Fuel Delivery:
        
        
            Injection pumps (e.g., Bosch VE) and injectors. Specific types detailed in manual.
        
     
    
    
        
            Oil Type:
        
        
            Requires specific diesel engine oil, with viscosity grades (e.g., SAE 15W-40) and API service categories detailed in the manual.
        
     
    
    
        
            Coolant Type:
        
        
            Water-glycol mixture with specific antifreeze/corrosion inhibitor properties. Capacity and mixing ratios provided.
        
     
 
    
    
    
        
            Transmission Type:
        
        
            Manual transmission with multiple gears (e.g., 8 forward, 4 reverse), often with a synchronized gearbox. DT models indicate four-wheel drive.
        
     
    
    
        
            Optional Features:
        
        
            Some models may have offered creeper gears or dual-speed PTO options, detailed within the manual.
        
     
    
    
        
            Transmission Fluid:
        
        
            Specific gear oil specification (e.g., API GL-4) and capacity for the gearbox and final drives are provided.
        
     
 
    
    
    
        
            Rollover Protection:
        
        
            ROPS (Roll-Over Protective Structure) availability and specifications are crucial for safety and covered in relevant sections.
        
     
    
    
        
            Braking System:
        
        
            Hydraulically operated, often drum brakes or disc brakes depending on model/axle. Service procedures for brake systems are detailed.
        
     
    
    
        
            Operator Safety:
        
        
            Manual emphasizes safe operation, proper use of controls, and adherence to maintenance schedules for operator safety.
        
     
 
    
    
    
        
            Operator Controls:
        
        
            Basic controls for engine, transmission, PTO, and hydraulics. Manual provides functional descriptions and maintenance for these.
        
     
    
    
        
            Power Steering:
        
        
            Many DT (4WD) models feature power steering, with repair and maintenance information available in the manual.
        
     
    
    
        
            Electrical Schematics:
        
        
            Detailed wiring diagrams are included, crucial for diagnosing and repairing any electrical faults.
        
     
 
    
    
    
        
            Engine Oil Change:
        
        
            Typically recommended every 250-400 operating hours, or annually. Exact interval detailed in manual.
        
     
    
        
            Transmission Oil Change:
        
        
            Recommended at specified intervals, often around 1000-1200 operating hours. Specifics provided in manual.
        
     
    
    
        
            Hydraulic Fluid:
        
        
            Manual will specify the type and grade of hydraulic/transmission fluid suitable for the tractor's hydraulic system and transmission (e.g., UTF - Universal Tractor Fluid).
        
     
    
        
            Coolant Specifications:
        
        
            Proper mixture of antifreeze and water, often a 50/50 mix for optimal protection against freezing and corrosion. Specific additive requirements may be detailed.
        
     
    
    
        
            Common Wear Items:
        
        
            Clutch wear, hydraulic system leaks, injector issues, and PTO bearing wear are common over time and covered in troubleshooting.
        
     
    
        
            Electrical System Notes:
        
        
            Wiring harness degradation and starter motor issues can occur; the manual's wiring diagrams are vital for diagnosis.
        
     
 
    
    
    
        
            Manufacturer:
        
        
            Fiat Trattori (later part of CNH Industrial) is a historic Italian manufacturer of agricultural machinery, known for robust and reliable tractors.
        
     
    
    
        
            Series Development:
        
        
            The 480, 500, 540, and 640 series represent a significant era of Fiat tractor production, evolving from earlier designs to offer improved performance and features for agricultural work.
        
     
    
    
        
            Production Period:
        
        
            These models were produced primarily from the late 1970s through the 1980s, making them common in agricultural settings globally.