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Fiat Coupe 1999 Factory Service Repair Manual.zip
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🏷️ Basic Information Identification Make: Fiat Model: Coupé Year: 1999 Codes Chassis Code: Type 175 👋 Introduction Market Position Vehicle Segment: Compact Sports Car / GT Design Philosophy: Stylish, performance-oriented...
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🏷️ Basic Information
Identification
Make:
Fiat
Model:
Coupé
Year:
1999
Codes
Chassis Code:
Type 175
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Car / GT
Design Philosophy:
Stylish, performance-oriented coupe with Italian design flair, often compared to other European performance coupes of its era.
Competitive Analysis
Key Competitors:
Ford Probe, Toyota Celica, Mitsubishi Eclipse, Honda Prelude, Nissan 240SX, Mazda MX-6, Volkswagen Corrado.
Key Features
Distinctive Styling:
Unique wedge-shaped design with a distinctive 'scarf' line along the side and a distinctive angular interior.
Performance Variants:
Available with powerful engines, including naturally aspirated and turbocharged variants, offering a compelling performance-to-price ratio.
📋 Manual Details
Coverage Areas
Languages:
English
Regions Covered:
Global (specific to factory specifications)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Format
File Format:
ZIP (containing PDF files)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing system (belts/chains), lubrication system, cooling system.
Engine Performance:
Fuel injection system (MPI/GDI), ignition system, emissions control systems (catalytic converter, EGR, etc.), turbocharger system (for turbo models).
Transmission Manual:
Manual gearbox overhaul, clutch assembly, gear selection mechanism, driveshafts.
Transmission Automatic:
Automatic gearbox (if applicable for specific market) overhaul, torque converter, hydraulic control.
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, subframes, alignment procedures.
Brakes:
Brake system hydraulic components (master cylinder, calipers, lines), brake discs, pads, parking brake, ABS system.
Steering:
Power steering system, steering rack, steering column, wheel alignment.
Electrical Systems:
Battery, alternator, starter motor, lighting system, power windows, mirrors, central locking, wipers, horn.
Electronics:
ECU (Engine Control Unit), Immobilizer system, dashboard instruments, warning lights, basic diagnostic procedures.
Body And Chassis:
Body panel removal/installation, doors, hood, trunk, interior trim, chassis components.
HVAC:
Heating, ventilation, and air conditioning system components, operation, and basic troubleshooting.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, fluid checks and changes.
Troubleshooting:
Diagnostic charts for common faults, symptom-based troubleshooting guides, electrical circuit diagnosis.
Repair:
Step-by-step repair instructions for all covered systems, including component replacement and adjustments.
Diagnostics:
OBD-II (On-Board Diagnostics II) system explanation, fault code interpretation, diagnostic tool usage (generic).
Specifications:
Torque specifications for critical fasteners, engine timing specifications, electrical resistance values, diagnostic parameters.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
Diagnostics Level:
Advanced (includes electrical schematics and component-level testing).
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, printable quality.
Searchable Text:
Yes (PDF text is typically searchable).
Print Quality
Printability:
Designed for professional printing, with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital File)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Code 20V:
175 B6.000 (2.0L naturally aspirated)
Engine Displacement 20V:
1995 cc
Engine Configuration 20V:
Inline 5-cylinder (I5)
Engine Type 20V:
DOHC (Dual Overhead Camshaft), 20 valves
Horsepower 20V:
147 hp (110 kW) @ 6300 rpm
Torque 20V:
180 Nm (133 lb-ft) @ 4500 rpm
Engine Turbo
Engine Code Turbo:
175 B1.000 (2.0L Turbo)
Engine Displacement Turbo:
1995 cc
Engine Configuration Turbo:
Inline 5-cylinder (I5)
Engine Type Turbo:
DOHC (Dual Overhead Camshaft), 20 valves, Turbocharged
Horsepower Turbo:
220 hp (162 kW) @ 5500 rpm
Torque Turbo:
310 Nm (229 lb-ft) @ 3000 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) for 2.0 20V, Bosch Motronic engine management. Turbo models utilize MPI.
Fuel Type:
Unleaded Petrol (Octane rating recommendation varies by market, typically 95 RON).
Engine Other
Bore X Stroke:
82.0 mm x 75.5 mm (for both 2.0 20V and 2.0 Turbo variants)
Compression Ratio 20V:
10.3:1
Compression Ratio Turbo:
8.5:1
🔧 Transmission
Standard
Type 20V:
5-speed Manual
Type Turbo:
6-speed Manual
Optional
Type Automatic:
4-speed Automatic (Available on some 2.0 20V models, less common).
Features
Drive Layout:
Front-Wheel Drive (FWD)
Clutch Type:
Hydraulically actuated dry single-plate clutch.
📐 Dimensions
Exterior
Length:
4250 mm (167.3 in)
Width:
1767 mm (69.6 in)
Height:
1345 mm (53.0 in)
Wheelbase:
2540 mm (100.0 in)
Front Track:
1514 mm (59.6 in)
Rear Track:
1502 mm (59.1 in)
Weights
Curb Weight 20V:
Approx. 1350 kg (2976 lbs)
Curb Weight Turbo:
Approx. 1420 kg (3131 lbs)
Gross Vehicle Weight Rating:
Varies by market, consult specific vehicle documentation.
Cargo
Trunk Volume:
Approx. 260 liters (9.2 cu ft)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not formally rated by Euro NCAP for this specific model year, but generally considered to have standard safety features for its era. Higher trims may have more airbags.
Active Features
ABS:
Standard on most models, typically Bosch ABS system.
Traction Control:
Available on some higher-performance or optional trims (e.g., ASR - Acceleration Slip Regulation).
Passive Features
Airbags:
Driver and passenger airbags standard. Side airbags available as an option on some models.
Seatbelts:
Pre-tensioner seatbelts for front occupants.
Chassis Design:
Designed with crumple zones and a reinforced safety cell.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player. Aftermarket upgrades are common.
Dashboard Displays:
Digital odometer, trip computer (on some models), warning lights for all major systems.
Driver Assistance
Cruise Control:
Optional on higher trims.
Connectivity
Immobilizer:
Factory fitted engine immobilizer system for anti-theft.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first (refer to manual for exact specification based on oil type).
Timing Belt Replacement:
Crucial interval, typically 60,000-80,000 km (37,000-50,000 miles) or 5 years for 2.0 20V and 2.0 Turbo models. Failure causes catastrophic engine damage.
Spark Plug Replacement:
15,000-30,000 km (9,000-18,000 miles) depending on spark plug type (standard vs. long-life).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-40 or 5W-40 recommended. Consult manual for precise viscosity based on ambient temperature.
Engine Oil Capacity 20V:
Approx. 4.5 liters (4.8 US quarts)
Engine Oil Capacity Turbo:
Approx. 4.5 liters (4.8 US quarts)
Coolant Type:
Ethylene glycol based antifreeze. Fiat recommends specific coolant formulations, typically a 50/50 mix with distilled water. Check manual for part numbers.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 synthetic gear oil. Approx. 2.0-2.5 liters.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Timing Belt Wear:
Critical maintenance item. Premature wear or failure can lead to severe engine damage. Regular inspection and timely replacement are paramount.
Turbo Charger Reliability:
Early turbo models can experience turbocharger wear or failure if not properly maintained (e.g., oil changes) or if driven aggressively without allowing for cool-down.
Electrical Gremlins:
Some owners report minor electrical issues, such as faulty window regulators, door lock actuators, or dashboard warning lights. The manual provides diagnostic flowcharts for these.
Suspension Wear:
Bushes and ball joints in the suspension can wear over time, leading to knocking noises or poor handling. The manual details inspection and replacement procedures.
Catalytic Converter:
Can be prone to failure on high-mileage vehicles, especially if engine management issues are present. The manual covers diagnosis related to emissions.
📚 Vehicle History
Brand Heritage
Fiat Performance Legacy:
Fiat has a long history in motorsport and performance car production, with iconic models like the Fiat 850 Sport Coupé and Fiat Dino Coupé.
Model Evolution
Designer:
Ermanno Cressoni (for Pininfarina)
Platform:
Shared platform with Fiat Bravo/Brava and Lancia Delta II.
Production Period:
1995 - 2001
Facelifts Updates:
Received minor styling updates and interior refinements during its production run, including revised wheel options and interior trim.
Production
Manufacturing Location:
Turin, Italy
🏆 Awards & Recognition
Recognitions
Popular Mechanics Design Award:
Named by Popular Mechanics as one of the 'Most Beautiful Cars' in 1996.
European Design Awards:
While not a specific award, its design was widely praised by automotive journalists and the public for its distinctive Italian styling.