Powertrain:
Engine service and overhauling, fuel system, induction, emission control, mechanical components, transmission and differentials.
Chassis And Body:
Chassis systems, bodywork, steering and suspension, brakes, ABS.
Electrical And Diagnostics:
Wiring diagrams, control systems, troubleshooting and diagnostics.
General Information:
Includes general vehicle data, identification numbers, and basic operational guidelines.
Fuel System:
Details on fuel pump, injectors, fuel filter, fuel lines, and evaporative emission control systems.
Emission Control:
Information on catalytic converters, oxygen sensors (lambda probes), EGR systems (if applicable), and emissions testing procedures.
Mechanical:
Covers internal engine components (pistons, rings, valves, crankshaft), cylinder heads, engine block, and lubrication system.
Control System:
Focuses on electronic control units (ECUs), sensors, actuators, and their interconnections for engine and powertrain management.
Transmission And Differentials:
Repair and overhaul procedures for manual and automatic transmissions, including clutch replacement, gear shifting mechanisms, and differential assemblies.
Steering And Suspension:
Covers steering rack, power steering pump, tie rod ends, ball joints, control arms, shock absorbers, springs, and wheel alignment procedures.
Brakes:
Detailed service for disc and drum brakes, brake pads, rotors, calipers, brake lines, and master cylinder replacement.
ABS:
Specific diagnostic procedures, component testing for ABS sensors, hydraulic control unit, and warning light diagnosis.
Wiring:
Extensive wiring diagrams for all electrical systems, including engine, lighting, infotainment, power windows, central locking, etc., with pin-out data.
Body:
Information on body panels, doors, windows, locks, interior trim, and basic body repair.
Maintenance:
Regular service work, fluid changes, filter replacements, general inspections.
Repair And Overhaul:
Engine rebuilding, transmission repair, brake system service, suspension component replacement.
Diagnostics:
Fault diagnosis for various systems, interpretation of symptoms, component testing, wiring verification.
Troubleshooting:
Detailed symptom-based troubleshooting guides for common drivability, electrical, and mechanical issues.
Engine Overhauling:
Complete step-by-step procedures for engine disassembly, inspection, component replacement (pistons, bearings, gaskets), and reassembly.
Component Testing:
Techniques for testing sensors, actuators, ignition coils, fuel injectors, and electrical circuits using multimeters and diagnostic tools.
Diagnostic Capability:
Advanced, including 'secret techniques used by top mechanics', specific terminal pin connections, expected readings, and analysis of engine management systems.
Repair Scope:
Comprehensive, covering everything from basic owner-informed repairs to in-depth overhauling suitable for independent professionals.
Torque Settings:
Comprehensive listing of all critical torque specifications for engine, chassis, and suspension components.
Diagnostic Techniques:
Provides specific diagnostic steps, expected voltage/resistance readings, and methods for pinpointing faults.
Owner Empowerment:
Enables owners to understand common fixes and communicate effectively with mechanics, potentially saving costs and ensuring proper repairs.
Available Engines:
1.2L, 1.4L, 1.6L, 1.8L, 2.0L Petrol; 1.9L, 2.4L Diesel.
Typical Power Output:
Varies by engine. For example, the 1.6L engine typically produced around 90-103 hp, and the 2.0L around 140-150 hp. Diesel variants like the 1.9 JTD offered approximately 115 hp.
Injection Type:
Multi-point fuel injection (MPI) for petrol engines; Common Rail Direct Injection (CRDI) for later diesel engines (e.g., 1.9 JTD).
Control Systems:
Electronic Engine Control Unit (ECU) managing fuel injection, ignition timing, and emissions.
Air Intake Systems:
Covers standard air filter housings, intake manifolds, and related sensors.
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first, for synthetic oil. Diesel variants might have different intervals. Always consult the manual for specific recommendations.
Timing Belt Replacement:
Crucial for interference engines. Recommended replacement interval typically around 90,000-120,000 km or 5-7 years, depending on the specific engine and manufacturer's recommendation. Failure can cause catastrophic engine damage.
Engine Oil:
API SJ/SL or ACEA A3/B3 or A3/B4, viscosity grade 5W-40 or 10W-40 (depending on climate and specific engine). Consult manual for exact OEM specification (e.g., Selenia).
Coolant:
Ethylene glycol-based antifreeze, typically Type 'Paraflu UP' or equivalent, with a 50/50 mix with distilled water for optimal protection.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, depending on the system's specifications. Regular flushing and replacement are recommended every 2-3 years.
Electrical Gremlins:
Commonly reported issues include intermittent electrical faults, particularly with window regulators, central locking, and dashboard warning lights, often due to aged wiring or poor connections.
Suspension Wear:
Front suspension components such as ball joints, tie rod ends, and bushings can wear over time, leading to knocking noises and imprecise steering.
Exhaust System Corrosion:
Due to environmental conditions and age, exhaust system components can be prone to rust and corrosion.
Heater Matrix Leaks:
In some cases, the heater matrix can develop leaks, leading to coolant loss and fogging of interior glass.
