Fiat Nuova 500 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Nuova 500 Model Code: 312 Product Name: Fiat Nuova 500 Workshop Service Repair Manual Generation Generation Name: First Generation (2007-Present) Generation Years: 2007-Present...

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Type: Car

Vendor:

Sku: 393561

Tags: 500 Car Cars Fiat Nuova 500

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Description

🏷️ Basic Information

Identification

Make:

Model:

Nuova 500

Model Code:

Product Name:

Fiat Nuova 500 Workshop Service Repair Manual

Generation

Generation Name:

First Generation (2007-Present)

Generation Years:

2007-Present

👋 Introduction

Market Position

Vehicle Segment:

A-segment (city car)

Target Audience:

Urban drivers, style-conscious buyers, first-time car owners

Competitive Analysis

Key Competitors:

MINI, Volkswagen Polo, Ford Fiesta, Peugeot 208, Opel Corsa

Key Features

Design Philosophy:

Retro-inspired styling, compact dimensions, fuel efficiency, customization options

Manual Value Proposition:

Inexpensive way to keep vehicle working properly, detailed instructions for DIY or professional mechanics

📋 Manual Details

Coverage Areas

Market Coverage:

Global (primarily Europe, North America where sold)

Trim Levels Covered:

All available trim levels

Page Count

Estimated Page Count:

High (typically 1000+ pages for comprehensive factory manuals)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English (primary, with potential for translated versions)

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, rebuild, lubrication, cooling, fuel delivery, exhaust

Engine Electrical:

Ignition system, starting system, charging system, engine control unit (ECU), sensors, wiring diagrams

Transmission Manual:

Clutch, gearbox overhaul, shifting mechanisms, lubrication

Transmission Automatic:

If applicable, automatic transmission overhaul, control systems, lubrication

Drivetrain:

Front-wheel drive system, CV joints, axles

Suspension And Steering:

Front and rear suspension components, steering rack, power steering system, alignment

Brakes:

Front and rear brake systems (discs/drums), ABS, EBD, parking brake, hydraulic system

Body And Chassis:

Body panel removal and installation, interior trim, glass, seals, structural components

Electrical System Chassis:

Lighting, power windows, mirrors, central locking, wipers, horn, interior controls

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair

Safety Systems:

Airbag system, seatbelt pre-tensioners, SRS components

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement

Troubleshooting Guides:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics

Component Replacement:

Step-by-step instructions for replacing major and minor components

Rebuilding Procedures:

Detailed instructions for overhauling engines, transmissions, and other major assemblies

Calibration And Adjustment:

Fuel injection timing, throttle body synchronization, sensor calibration

Wiring Diagrams:

Comprehensive color-coded electrical schematics for all systems

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics with fault code interpretation and component testing

Rebuild Instructions:

Full engine and transmission rebuild procedures with torque specifications

Special Tool Requirements:

Identification of necessary special tools for specific repair procedures

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Searchability:

Text-searchable PDF (if properly OCR'd)

Print Quality

Printability:

All pages printable

Illustration Quality:

High-quality illustrations and hundreds of photos

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Examples:

169A4.000 (1.2L Fire), 312A1.000 (0.9L TwinAir), 169B.000 (1.3L Multijet Diesel)

Engine Variants:

1.2L FIRE petrol, 0.9L TwinAir turbo-petrol, 1.3L Multijet diesel, electric (500e)

Performance

Horsepower Range:

60 hp to 105 hp (petrol), 75 hp to 95 hp (diesel), 87 hp (electric)

Torque Range:

102 Nm to 145 Nm (petrol), 190 Nm to 200 Nm (diesel), 200 Nm (electric)

Fuel System

Fuel Delivery Petrol:

Multi-point fuel injection (MPI) or Turbocharged Direct Injection (T-Jet/TwinAir)

Fuel Delivery Diesel:

Common Rail Direct Injection (CRDI)

Emission Control:

Euro 4, Euro 5, Euro 6 compliant (depending on year and engine)

🔧 Transmission

Standard

Standard Transmission Type:

5-speed manual (e.g., C510, M20)

Optional

Optional Transmission Type:

Dualogic (automated manual transmission), 6-speed manual (for TwinAir), 6-speed Dualogic

Features

Clutch Type:

Single dry plate clutch

Transmission Fluid Spec:

Refer to manual for specific MTF or ATF (Dualogic)

📐 Dimensions

Exterior

Length:

Approx. 3546 mm

Width:

Approx. 1627 mm

Height:

Approx. 1488 mm

Wheelbase:

Approx. 2300 mm

Weights

Curb Weight:

Approx. 975 - 1100 kg (depending on engine and configuration)

Gross Vehicle Weight:

Refer to vehicle plate

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (original model, tested 2007)

Active Features

Active Safety Features:

ABS, EBD, Brake Assist (BA), Traction Control System (TCS), Electronic Stability Control (ESC) (optional/standard depending on market/trim)

Passive Features

Passive Safety Features:

Driver, passenger, side, and curtain airbags; ISOFIX child seat anchors; Pretensioner seatbelts

💡 Technology Features

Infotainment

Infotainment Systems:

Uconnect infotainment system with touchscreen, Bluetooth connectivity, USB/AUX inputs, optional navigation.

Display Sizes:

Available in 5-inch and 7-inch touchscreen sizes.

Driver Assistance

Driver Assistance Features:

Rear parking sensors, cruise control, automatic climate control, hill-hold assist.

Connectivity

Connectivity Options:

Bluetooth for hands-free calling and audio streaming, USB and AUX ports for media playback.

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically 15,000 km or 1 year, whichever comes first (refer to manual for specific grade)

Oil Change Interval Diesel:

Typically 15,000 km or 1 year, whichever comes first (refer to manual for specific grade)

Timing Belt Replacement:

Varies by engine; refer to manual. Typically around 120,000 km or 5 years for petrol, timing chain for TwinAir.

Fluid Specifications

Engine Oil Specification:

Refer to manual: e.g., Selenia K Pure Energy 0W-30, Selenia Star Pure Energy 0W-30, or equivalent API SN/ACEA C3/C2 rated oils.

Coolant Specification:

Paraflu UP (concentrate) mixed with distilled water in a 50/50 ratio.

Brake Fluid Specification:

DOT 4

Known Issues

Common Issues Overview:

Dry clutch wear (Dualogic), ignition coil failures, minor electrical gremlins, potential for water ingress in older models.

Dry Clutch Dualogic:

The automated manual transmission can experience clutch wear, leading to judder or engagement issues. Requires specific diagnostic and actuator adjustments.

Ignition Coils:

Can fail, causing misfires and rough running. Diagnosis involves checking spark plug condition and coil resistance/output.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Fiat has a long history of producing small, iconic city cars, most notably the original Fiat 500 (1957-1975).

Model Evolution

Revival Strategy:

The Nuova 500 (New 500) was launched in 2007 as a modern interpretation of the classic 500, designed to capture the spirit of its predecessor while incorporating contemporary technology and safety.

Facelifts Updates:

Has undergone several facelifts and updates throughout its production run, including styling tweaks, interior improvements, and powertrain enhancements.

Production

Manufacturing Locations:

Primarily Fiat's Tychy plant in Poland, also in Mexico and Serbia.

🏆 Awards & Recognition

Recognitions

European Car Of The Year Nomination:

Nominated for European Car of the Year 2008, placing second.

Design Awards:

Received numerous design accolades for its iconic styling.