Vehicle Segment:
Light Commercial Vehicle (LCV) / Van
Competitors 2004:
Citroën Jumpy, Peugeot Expert, Renault Trafic, Ford Transit Custom (and similar era models)
Manual Accessibility:
Instant download for immediate access
Manual Utility:
Enables DIY maintenance and professional repairs
Manual Content Depth:
Covers complete disassembly and reassembly
Engine:
Complete coverage (diagnosis, repair, overhaul)
Transmission:
Comprehensive coverage (manual and automatic if applicable)
Brakes:
Detailed procedures for ABS, hydraulic system, components
Electrical System:
Extensive coverage including wiring diagrams, diagnosis, ECUs
Suspension And Steering:
Repair, alignment, component replacement
Cooling System:
Radiator, thermostat, fan, coolant specifications
Fuel System:
Fuel pump, injectors, lines, diagnosis
Exhaust System:
Component replacement and diagnosis
Bodywork And Chassis:
Structural repair, panels, corrosion prevention
HVAC System:
Air conditioning, heating, ventilation components and repair
Interior Components:
Trim, seats, dashboard removal and installation
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Troubleshooting:
Diagnostic flowcharts and common issue resolution
Repair:
Step-by-step repair procedures for all major systems
Disassembly:
Detailed instructions for component removal
Assembly:
Detailed instructions for component reinstallation
Cleaning:
Procedures for cleaning components
Reinstallation:
Correct reinstallation of parts
Specifications:
Critical technical specifications for adjustments and assembly
Level:
Comprehensive factory-level detail
Target Audience:
Professional technicians and experienced DIY mechanics
Diagrams Illustrations:
High-quality diagrams and exploded views
Engine Code Likely:
Likely EW10 (or similar PSA group 2.0i 16V)
Engine Family:
PSA EW (or similar)
Displacement:
Approximately 2.0 Liters (1997 cc)
Valvetrain:
DOHC, 16 Valves
Horsepower Approx:
Around 136-138 HP (depending on exact tune)
Torque Approx:
Around 190-200 Nm (depending on exact tune)
Fuel Type:
Unleaded Petrol (Gasoline)
Induction:
Multi-point Fuel Injection (MPI)
Emission Control:
Catalytic converter, likely with Lambda sensors
Body Styles Available:
Panel Van, Combi Van, Passenger variants (likely covered)
Gross Vehicle Weight Rating Gvwr:
Varies by configuration, but typically in the 2.5 to 3.0 Tonne range
Crash Test Results Availability:
Information may be present in the manual, but direct ratings like Euro NCAP are model-year dependent.
ABS:
Anti-lock Braking System (standard on many variants)
Ebv:
Electronic Brake force Distribution (often paired with ABS)
Airbags:
Driver and passenger airbags (standard/optional depending on trim)
Seatbelts:
Three-point seatbelts with pre-tensioners
Oil Change Interval:
Typically 10,000-15,000 miles or 12 months, refer to manual for exact specification.
Timing Belt Interval:
Critical: Likely 60,000-80,000 miles or 5-6 years. Consult manual for precise interval and procedure.
Engine Oil Type:
Likely API SL/SM, ACEA A3/B3 or B4, viscosity 5W-40 or 10W-40. Consult manual for definitive spec.
Coolant Type:
OAT (Organic Acid Technology) antifreeze, typically purple or pink. Refer to manual for specific Fiat specification.
Transmission Fluid Type Manual:
API GL-4, viscosity 75W-80 or 75W-90. Consult manual for exact specification.
Common Failures:
Potential for suspension wear (ball joints, bushings), exhaust system corrosion, occasional electrical gremlins, radiator leaks. Timing belt maintenance is paramount.
