Vehicle Segment:
Compact/Small Family Car (C-segment)
Key Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Megane, Peugeot 307, Honda Civic.
Manual Selling Points:
Instant download availability, multi-language support, comprehensive coverage, detailed diagrams, suitable for DIY and professional mechanics, printable.
Manual Target Audience:
DIY enthusiasts with basic mechanical knowledge and professional technicians.
Geographic Coverage:
Primarily European markets, but the JTD engine was widely adopted.
Estimated Page Count:
Likely several hundred pages (typical for comprehensive workshop manuals). Exact count not provided.
Type:
Workshop Service Repair Manual
Languages Included:
Italiano, English, German, Spanish, French, Dutch, Portuguese
File Format:
ISO (Disc Image)
Delivery Method:
Instant Download
Operating System Compatibility:
All Versions of Windows
Major Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Cooling System, Lubrication System, Exhaust System, Ignition System, Emission Control Systems.
Electrical Systems Detail:
Includes wiring diagrams for all circuits, fuse box layouts, diagnostic procedures for ECUs, lighting, instruments, comfort features, and safety systems.
Suspension Steering Detail:
Front MacPherson struts, rear torsion beam. Covers component replacement (shocks, springs, bushes), wheel alignment specifications, steering rack and column procedures.
Brake System Detail:
Front ventilated discs, rear solid discs (typically). Includes brake pad and disc replacement, caliper overhaul, brake fluid flush, ABS system diagnostics.
Fuel System Detail:
Fuel pump, injectors, fuel filter replacement, fuel pressure testing, high-pressure fuel rail system diagnostics.
Cooling Lubrication Detail:
Radiator, water pump, thermostat, fan operation, oil pump, oil filter, oil cooler (if equipped) procedures.
Repair Maintenance Procedures:
Detailed step-by-step repair and maintenance procedures for all major vehicle systems, including diagnostics, component replacement, adjustments, and troubleshooting.
Engine Rebuild Procedures:
Detailed procedures for engine disassembly, inspection, overhaul, and reassembly, including torque specifications, piston ring gap, bearing clearances, and valve timing.
Bodywork Procedures:
Panel replacement, door/window mechanisms, interior trim removal and installation, rust prevention and repair, welding techniques (if applicable).
Depth Of Information:
Comprehensive, covering everything from basic maintenance checks and fluid changes to complex engine overhauls, transmission repairs, and electrical system diagnostics.
Diagnostic Capabilities:
Covers basic visual inspections to advanced electronic diagnostics using scan tools (OBD-II, Fiat Examiner/Examiner Lite). Provides diagnostic trouble codes (DTCs) and troubleshooting flowcharts.
Specifications And Tolerances:
Includes all necessary factory specifications, tolerances, torque values, and diagnostic data.
Engine Type:
Turbocharged Direct Injection Diesel (JTD)
Displacement:
1.9 liters (1910 cc)
Valve Configuration:
8 Valves (SOHC - Single Overhead Camshaft)
Power Output Typical:
Approximately 100 HP (74 kW) to 115 HP (85 kW), depending on the specific variant and model year.
Torque Output Typical:
Approximately 200 Nm to 255 Nm, depending on variant.
Bore X Stroke:
Approx. 82 mm x 90.4 mm (typical for 1.9 JTD)
Injection System:
Common Rail Direct Injection (JTD - Jet Turbo Diesel)
Turbocharger:
Yes, typically a variable geometry turbocharger (VGT).
1 9 Jtd 8V Variants:
Common codes include 182B9000 (100 HP), 192A1000 (115 HP), 192B1000 (115 HP). Specific performance figures vary slightly between these.
Euro Ncap Rating:
4 stars for the Fiat Stilo in general. Specific ratings might vary slightly by test year and configuration.
Driver Assistance Systems:
ABS with EBD (Electronic Brakeforce Distribution), optional ESP (Electronic Stability Program), traction control.
Occupant Protection:
Multiple airbags (front, side, curtain), pre-tensioner seatbelts, crumple zones.
Oil Change Interval:
Typically 20,000 km or 1 year, whichever comes first. Consult manual for exact intervals for specific oil types.
Timing Belt Replacement:
Crucial for the 1.9 JTD engine. Intervals are typically around 100,000-120,000 km or 5 years. Failure to replace can cause catastrophic engine damage.
Engine Oil Type:
API CG-4 or ACEA B3/B4 specification, with viscosity grades like 5W-40 or 10W-40 (depending on climate). Always use a low-ash oil for DPF-equipped models if applicable.
Coolant Type:
Paraflu UP or equivalent (red/pink concentrated coolant) diluted 50/50 with distilled water.
Transmission Oil Type:
Refer to manual, typically a GL-4 synthetic gear oil, e.g., 75W-90.
Power Steering Fluid:
Refer to manual, typically a Pentosin CHF 11 S or equivalent hydraulic fluid.
Common Problems Jtd:
EGR valve issues (clogging), turbocharger wear, glow plug failure, DMF (Dual Mass Flywheel) wear, swirl flap issues in intake manifold, suspension component wear (bushes, ball joints), electrical gremlins.
Dpf Considerations:
Some later models may be equipped with a Diesel Particulate Filter (DPF). Manual will cover DPF regeneration procedures and troubleshooting.
