Engine Mechanical:
Complete engine disassembly, assembly, repair, and overhaul
Engine Control System:
Fuel injection, ignition timing, sensors, actuators
Cooling System:
Radiator, thermostat, water pump, cooling fan operation and repair
Fuel System:
Fuel pump, injectors, fuel lines, fuel tank, evaporative emission control (charcoal canister)
Lubrication System:
Oil pump, oil filter, lubrication passages, oil change procedures
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing
Charging System:
Alternator, voltage regulator, battery maintenance, testing
Starting System:
Starter motor, starter switch, solenoid operation and repair
Transmission Manual:
Clutch system (master cylinder, slave cylinder, pedal, clutch unit), manual transaxle disassembly, assembly, and repair
Drive Shaft And Axles:
Drive shafts, CV joints, U-joints, axle hubs
Brake System:
Brake master cylinder, brake booster, brake lines, calipers, discs, drums, parking brake system
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment
Steering System:
Steering column, steering gear, power steering system components and repair
Wheel And Tire System:
Tire specifications, wheel mounting, bearing maintenance
Electrical System:
Wiring diagrams, lighting system, instrument panel, combination meter, power windows, central locking, wipers, washers, horn, power mirrors
Emission Control Systems:
Catalytic converter, oxygen sensors, EGR (if applicable), charcoal canister system
Safety Systems:
Supplemental Restraint System (SRS - airbags), seat belts, pre-tensioners (if equipped)
Body Repair:
Body panel repair, rust prevention, door mechanisms, glass replacement, interior trim
HVAC System:
Heater radiator, blower motor, air conditioning components (inferred, common in manuals of this era)
Maintenance Procedures:
Oil changes, fluid checks and changes, filter replacements, spark plug replacement, belt adjustments, brake fluid flush
Repair Procedures:
Engine rebuild, transmission overhaul, brake system overhaul, suspension component replacement, electrical component diagnosis and replacement
Troubleshooting:
Diagnostic flowcharts for various systems, common fault identification
Electrical Diagnostics:
Wiring diagrams, circuit testing, component testing, troubleshooting electrical faults
Tune Up Procedures:
Ignition timing, carburetor adjustment (if applicable), idle speed control
Depth:
Comprehensive; from basic maintenance to complete engine and transmission rebuilds
Detail Level:
Step-by-step instructions, detailed illustrations, exploded views, torque specifications, diagnostic charts
Oil Change Interval:
Typically every 10,000-15,000 km or annually (refer to manual for specific engine)
Timing Belt Replacement:
Critical for FIRE and Lampredi engines; typically every 60,000-80,000 km or 5 years (refer to manual for specific engine)
Engine Oil:
Various viscosities (e.g., 10W-40, 15W-40) depending on ambient temperature and engine type (specified in manual)
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water (specified in manual)
Brake Fluid:
DOT 3 or DOT 4 (specified in manual)
Transmission Fluid:
GL-4 gear oil (specified in manual)
Rust:
Common on older vehicles, particularly wheel arches, sills, and rear panel (addressed in body repair).
Electrical Gremlins:
Can occur with age, especially in wiring harness connections and grounding points (covered extensively in electrical section).
Suspension Wear:
Ball joints, bushings, and tie rod ends can wear over time (detailed replacement procedures provided).
