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Fiat Tipo 1988 1989 1990 1991 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Fiat Model: Tipo Generation: First Generation (Type 159/160) Production Years Covered: 1988, 1989, 1990, 1991 Codes Chassis Code: Type 159/160 👋 Introduction Market Position Original...
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Fiat Tipo 1988 1989 1990 1991 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Fiat
Model:
Tipo
Generation:
First Generation (Type 159/160)
Production Years Covered:
1988, 1989, 1990, 1991
Codes
Chassis Code:
Type 159/160
👋 Introduction
Market Position
Original Intent:
Primarily for mechanical technicians familiar with BRP products, but beneficial for owners aiming for professional-level understanding.
Competitive Analysis
Value Proposition:
Provides dealer-level information for self-maintenance and repair, enabling cost savings and informed decision-making.
Key Features
Reliability:
Aims to provide the most reliable information for maintaining and repairing the Fiat Tipo.
User Benefit:
Helps owners get the best value from their Fiat Tipo by facilitating informed maintenance and repair.
Completeness:
Stated to be a complete service manual containing all necessary instructions for any repair.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Fiat Tipo models and variants from 1988-1991.
Page Count
Estimated Page Count:
Extensive (specific page count not provided, but implies comprehensive coverage).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, and assembly procedures for all applicable engines.
Fuel System:
Detailed procedures for fuel injection and carburetion systems, fuel pumps, lines, and filters.
Ignition System:
Information on ignition timing, distributors, coil packs, spark plugs, and electronic ignition components.
Lubrication System:
Oil pump, oil filter, oil cooler (if equipped), and lubrication passages.
Exhaust System:
Catalytic converters, mufflers, exhaust pipes, and emissions control components.
Cooling System:
Radiator, fan, thermostat, water pump, coolant hoses, and temperature sensors.
Transmission Manual:
Removal, disassembly, repair, and installation of manual transmissions.
Transmission Automatic:
Information on automatic transmission servicing and repair (if applicable to covered models).
Drivetrain:
Front-wheel drive system, including drive axles, CV joints, and differential.
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, and anti-roll bars.
Suspension Rear:
Torsion beam axle, trailing arms, dampers, and bushings.
Steering System:
Steering rack, tie rods, steering column, and power steering system (if equipped).
Brake System Front:
Disc brakes, calipers, pads, rotors, and brake lines.
Brake System Rear:
Drum brakes or disc brakes, depending on the specific model variant.
Electrical System Battery:
Battery, charging system, alternator, and starter motor.
Electrical System Lighting:
Headlights, taillights, interior lighting, and related wiring.
Electrical System Accessories:
Wipers, washers, horn, power windows, mirrors, and climate control systems.
Body Exterior:
Body panel removal and installation, doors, hood, trunk, bumpers, and trim.
Body Interior:
Dashboard, seats, upholstery, interior panels, and trim.
HVAC System:
Heating, ventilation, and air conditioning system components and servicing.
Procedures Included
Routine Maintenance:
Comprehensive guide for routine maintenance tasks.
Tune Ups:
Detailed tune-up procedures for optimal engine performance.
Diagnostic Procedures:
Troubleshooting and diagnostic procedures for identifying faults.
Removal Installation:
Step-by-step instructions for component removal and installation.
Disassembly Assembly:
Detailed procedures for disassembling and reassembling major vehicle components and sub-assemblies.
Repair Overhaul:
In-depth repair and overhaul instructions for all major systems.
Proprietary Components:
Includes instructions for proprietary components manufactured for the Fiat Tipo.
Technical Depth
Depth:
Comprehensive, suitable for professional automotive technicians.
Diagnostic Focus:
Emphasizes special aspects of the product for accurate diagnosis and repair.
Special Tools:
References and illustrates special tools by Fiat Tipo special tool number where required for adjustments or repairs.
Warning Caution Note:
Utilizes WARNING, CAUTION, and NOTE notations to highlight critical information.
📊 Manual Specifications
File Format
Format:
PDF
Delivery:
Fast and Free Electronic Delivery via Email
Print Quality
Printable:
Yes
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family Common:
Fiat FIRE (Fully Integrated Robotized Engine), Fiat Tipo (twin cam) series engines, depending on market and trim level.
Performance
Displacement Range:
Commonly 1.1L, 1.4L, 1.6L, 1.8L, 2.0L.
Horsepower Range:
Varies significantly by engine (e.g., 55 hp to 137 hp for the 2.0L 16v).
Fuel System
Injection Carburetion:
Early models might feature Weber/Solex carburetors, later models utilize multi-point fuel injection (MPI).
Engine Management
ECU Type:
Various ECUs from Magneti Marelli or Bosch depending on engine and market.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transaxle.
Optional
Optional Transmission Type:
3-speed automatic transmission (less common).
Features
Drive Layout:
Front-wheel drive (FWD).
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan (Tipo DGT), 5-door station wagon (Marea Weekend predecessor).
Weights
Curb Weight Range:
Approximately 950 kg to 1200 kg depending on engine and body style.
🛡️ Safety Features
Ratings
Crash Test History:
Not extensively documented by modern standards; early 1990s safety features were basic.
Active Features
Brakes:
Front disc brakes, rear drum brakes (or discs on higher trims/later models).
Passive Features
Airbags:
Driver-side airbag was optional or standard on higher trims from around 1990/1991.
Seatbelts:
Three-point front seatbelts, two-point rear lap belts (later models may have three-point rear belts).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, often with optional 4-speaker system.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on many models.
Connectivity
Connectivity Features:
Minimal by modern standards; no integrated Bluetooth or smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (check manual for specifics).
Timing Belt Replacement:
Crucial for FIRE and Tipo engines; usually recommended every 75,000 - 90,000 km (45,000 - 55,000 miles) or 5 years.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 15W-40 (viscosity dependent on climate).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Known Issues
Rust Corrosion:
Common issue in certain climates, particularly around wheel arches, sills, and door bottoms.
Electrical Gremlins:
Intermittent issues with wiring harnesses, switches, and dashboard components can occur due to age.
Suspension Wear:
Bushing wear, worn ball joints, and failing shock absorbers are common wear items.
Engine Management Sensors:
Lambda sensors (oxygen sensors) and temperature sensors can fail over time.
📚 Vehicle History
Brand Heritage
Fiat Heritage:
Fiat has a long history of producing popular and innovative compact and family cars.
Model Evolution
Tipo Design Philosophy:
Designed as a modern, spacious, and aerodynamic hatchback with a focus on practicality and value.
Production
Manufacturing Locations:
Primarily produced in Italy, with some manufacturing in other Fiat facilities globally.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Fiat Tipo was voted European Car of the Year in 1989.
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