Engine Mechanical:
Engine overhaul, cylinder head, pistons, connecting rods, crankshaft, camshaft, timing belt replacement, oil pump, lubrication system.
Engine Management:
Fuel injection systems (MPI, indirect injection), ignition systems, sensors, actuators, emission control systems.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, fan operation.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes.
Transmission Manual:
Clutch system, gearbox overhaul, gear selection mechanism, driveshafts.
Transmission Automatic:
Selecta automatic transmission service, fluid changes, basic troubleshooting.
Brakes:
Front and rear brake systems (disc and drum), brake fluid, master cylinder, brake calipers, ABS system (if equipped).
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beam or multi-link, depending on variant), shock absorbers, springs, bushings.
Steering:
Steering rack, power steering system (if equipped), steering column, tie rod ends.
Electrical System:
Battery, alternator, starter motor, lighting system, ignition switch, power windows, central locking.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, exterior trim, rust prevention.
HVAC:
Heating, ventilation, and air conditioning system (if equipped), components, troubleshooting.
Maintenance Tasks:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, belt replacement, ignition timing adjustment.
Repair Procedures:
Engine rebuild, transmission overhaul, brake system repairs, suspension component replacement, electrical diagnostics and repair, bodywork repairs.
Troubleshooting:
Diagnostic procedures for common starting, running, and performance issues, fault code interpretation (where applicable).
Technical Data:
Torque specifications, fluid capacities and types, engine specifications, dimensional data, electrical component resistance values.
Diagnostics:
Step-by-step diagnostic flowcharts for various systems.
Depth Of Coverage:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repairs.
User Suitability:
Suitable for DIY enthusiasts, home mechanics, and professional technicians.
Visual Aid Count:
Hundreds of clear photographs and line drawings.
Manufacturer Approval:
Approved by the manufacturer.
Wiring Diagrams:
Official wiring diagrams included.
Electrical Contacts:
Electrical contact numbers provided.
Hints And Tips:
Includes helpful hints and tips for repairs.
Petrol 1 4 Displacement:
1372cc
Petrol 1 6 Displacement:
1580cc
Diesel 1 7D Displacement:
1697cc (Non-turbocharged)
Diesel 1 9D Displacement:
1929cc (Non-turbocharged)
Diesel 1 9Td Displacement:
1929cc (Turbocharged)
Diesel 1 9Tds Displacement:
1929cc (Turbocharged with intercooler)
Power Output Range:
Detailed power (HP/kW) and torque (Nm) figures for each engine variant are provided within the manual.
Petrol Injection Type:
Multi-Point Fuel Injection (MPI) and potentially Single-Point Injection (SPI) on earlier or base models.
Diesel Injection Type:
Direct Injection (DI) or Indirect Injection (IDI) depending on specific diesel engine variant.
Oil Change Interval:
Specific intervals (e.g., every 7,500-10,000 miles or 12 months) detailed in the manual based on engine type and driving conditions.
Timing Belt Replacement:
Crucial replacement intervals (e.g., every 60,000-80,000 miles or 4-5 years) are specified for all engines equipped with timing belts.
Engine Oil Viscosity:
Recommended SAE viscosity grades (e.g., 10W-40, 5W-40) and API specifications for petrol and diesel engines are listed.
Coolant Type:
Type of antifreeze/coolant (e.g., Ethylene Glycol based) and recommended mixture ratio (e.g., 50/50).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specification.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil specification, with specific viscosity grades provided.
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) type for the Selecta transmission.
Common Wear Items:
Manual will guide on replacing wear items like brake pads, discs, suspension bushings, and exhaust components.
Engine Specific Concerns:
Guidance on potential issues such as head gasket porosity on certain petrol engines or injector seal leaks on diesel variants.