2008 Fiat Ulysse (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Ulysse Year: 2008 Generation Generation Designation: Second Generation (2002-2010) Codes Platform Code: EP3 (PSA Group Platform) 👋 Introduction Market Position Vehicle Segment: Large...

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Tags: 2008 Car Cars Fiat Ulysse

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Description

🏷️ Basic Information

Identification

Make:

Model:

Ulysse

Year:

Generation

Generation Designation:

Second Generation (2002-2010)

Codes

Platform Code:

EP3 (PSA Group Platform)

👋 Introduction

Market Position

Vehicle Segment:

Large MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families, fleet operators, individuals requiring versatile passenger and cargo transport.

Competitive Analysis

Key Competitors:

Citroën C8, Peugeot 807, Lancia Phedra, Ford Galaxy, Volkswagen Sharan, Renault Espace.

Key Features

Design Philosophy:

Emphasis on interior space, modularity, comfort, and practicality, shared platform with PSA Group.

Distinguishing Aspects:

Italian styling cues, flexible seating arrangements, often praised for ride comfort.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF, based on common industry practice for this era)

Page Count

Estimated Page Count:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed coverage of engine disassembly, assembly, component inspection, and repair for all gasoline and diesel variants.

Engine Management Systems:

Diagnosis and repair of fuel injection, ignition, emissions control, and engine control module (ECM) systems.

Transmission:

Manual and automatic transmission service, overhaul, clutch replacement, and gearbox component repair.

Brakes:

Hydraulic system diagnosis, ABS, ESP, brake pad/disc replacement, caliper overhaul, and parking brake service.

Suspension:

Front and rear suspension component replacement, shock absorber/strut service, wheel alignment specifications.

Steering:

Power steering system diagnosis, pump replacement, steering rack repair, and linkage adjustment.

Electrical System:

Wiring diagrams, component testing, fuse and relay identification, starter, alternator, battery service.

Body And Chassis:

Body panel repair, door mechanisms, interior trim removal, structural component inspection.

HVAC:

Air conditioning system service, refrigerant handling, heater core replacement, climate control unit diagnosis.

Body Electronics:

Instrument cluster, lighting systems, power windows, central locking, remote keyless entry repair.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and top-offs.

Troubleshooting:

Diagnostic flowcharts and procedures for common drivability, electrical, and mechanical issues.

Component Replacement:

Step-by-step instructions for replacing major and minor components across all vehicle systems.

Overhaul Procedures:

Detailed instructions for complete engine and transmission rebuilds.

Diagnostic Procedures:

Procedures for using diagnostic scan tools and interpreting diagnostic trouble codes (DTCs).

Specification Adjustments:

Setting valve clearances, adjusting brake systems, wheel alignment procedures.

Technical Depth

Depth Of Coverage:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.

Detail Level:

Includes torque specifications, internal component clearances, special tool requirements, and diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick access to specific information.

Print Quality

Diagram Clarity:

High-resolution diagrams and illustrations for clarity.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.2 JTS (petrol), 1.8 MPI (petrol), 2.0 HDI (diesel), 2.2 HDI (diesel).

Engine Code Example Diesel:

4HX (2.0 HDi 16V)

Engine Code Example Petrol:

170A (2.2 JTS)

Performance

2.0 Hdi Power:

136 PS (134 bhp; 100 kW)

2.0 Hdi Torque:

320 Nm (236 lb-ft) at 2000 rpm

2.2 Jts Power:

165 PS (163 bhp; 121 kW)

2.2 Jts Torque:

230 Nm (170 lb-ft) at 4000 rpm

Fuel System

Diesel Fuel System:

Common Rail Direct Injection

Petrol Fuel System:

Multi-point Fuel Injection (MPI) / Direct Injection (JTS)

Emissions Standard:

Euro 4 compliant for most engines

🔧 Transmission

Standard

Standard Transmission:

6-speed manual

Optional

Optional Transmission:

6-speed automatic (likely with certain engine variants)

Features

Transmission Fluid Type Auto:

Refer to manual for specific ATF type (e.g., Tutela ATFA)

Transmission Fluid Capacity Auto:

Approx. 7-8 Liters (refer to manual for exact fill)

📐 Dimensions

Exterior

Length:

Approx. 4779 mm (188.1 in)

Width:

Approx. 1923 mm (75.7 in) (excluding mirrors)

Height:

Approx. 1752 mm (69.0 in)

Wheelbase:

Approx. 2823 mm (111.1 in)

Cargo

Luggage Capacity Seats Up:

Approx. 485 liters (17.1 cu ft) with 5 seats

Luggage Capacity Seats Down:

Over 1300 liters (45.9 cu ft) with 2 seats (up to roof)

Weights

Gross Vehicle Weight:

Varies by configuration, typically around 2500-2700 kg.

Towing Capacity:

Refer to specific market regulations and manual for exact figures.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (for early models, may vary based on equipment)

Active Features

Active Safety Systems:

ABS with EBD, Brake Assist, ESP (Electronic Stability Program) likely optional or standard on higher trims.

Passive Features

Airbags:

Front, side, and curtain airbags; potential for driver's knee airbag.

Seat Belts:

Three-point seat belts for all occupants, pre-tensioners, load limiters.

Child Safety:

ISOFIX child seat anchorage points.

💡 Technology Features

Infotainment

Infotainment System:

Factory fitted radio/CD player, optional navigation system, steering wheel audio controls.

Connectivity:

Auxiliary input for audio playback (standard or optional).

Driver Assistance

Driver Assistance Features:

Cruise control, rear parking sensors (optional).

Lighting:

Halogen headlights, optional Xenon headlights, fog lights.

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically 15,000 km (9,300 miles) or 1 year, whichever comes first.

Oil Change Interval Diesel:

Typically 20,000 km (12,500 miles) or 1 year, whichever comes first (depending on driving conditions).

Timing Belt Replacement Diesel:

Refer to manual, typically around 120,000 km (75,000 miles) or 5 years.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific API/ACEA grades (e.g., ACEA A3/B4, API SN) and viscosity (e.g., 5W-30, 5W-40).

Coolant Type:

Antifreeze/coolant, ethylene glycol based, with corrosion inhibitors. Refer to manual for specific Fiat/PSA approved type (e.g., Paraflu UP).

Brake Fluid Type:

DOT 4

Known Issues

Common Issues Diesel Dpf:

Diesel Particulate Filter (DPF) clogging, especially with short-distance driving; requiring forced regeneration or cleaning.

Common Issues Suspension:

Wear in front suspension components (bushings, ball joints), potentially leading to knocking noises.

Common Issues Electrical:

Intermittent issues with body control modules, electric sliding doors, and central locking mechanisms.

Common Issues E G Petrol Jts:

Oil consumption and potential issues with the Unijet MultiJet injector system on certain diesel variants, and timing chain issues on earlier JTS petrol engines (though 2008 might be less affected).

📚 Vehicle History

Brand Heritage

Fiat Legacy:

Fiat has a long history of producing practical and family-oriented vehicles, including MPVs.

Model Evolution

Ulysse Development:

The second-generation Ulysse was a significant redesign based on the highly successful PSA (Peugeot-Citroën) EP platform, sharing its core underpinnings with models like the Citroën C8 and Peugeot 807.

Production

Production Period:

2002-2010

Manufacturing Location:

Mainly produced in SevelSud plant in Hordain, France (shared production with PSA).

🏆 Awards & Recognition

Recognitions

Model Awards:

While the Ulysse itself might not have received numerous specific awards, its platform and shared technologies with its PSA counterparts were generally well-regarded for practicality and comfort in the MPV segment.