🏷️ Basic Information

Make:

Fiat

Model:

Ulysse

Year:

2002

Engine Variant:

2.0i 16V

Engine Code Common:

174 (often found in Stellantis/PSA nomenclature)

👋 Introduction

Market Position:

The Fiat Ulysse was a large MPV (Multi-Purpose Vehicle) positioned as a practical family vehicle, often competing with models like the Ford Galaxy, Volkswagen Sharan, and Renault Espace. It offered a comfortable and versatile interior, making it suitable for larger families or those requiring significant cargo space. The 2.0i 16V engine variant represented a mid-range option in terms of performance and fuel efficiency.

Competitive Analysis:

In its segment, the Ulysse aimed to provide European styling and comfort. While it may not have matched the outright sales figures of some German or French competitors, it offered a distinct Italian flair. The 2.0i 16V engine provided a balance of power for highway cruising and city driving, competing directly with similar displacement engines from rivals.

Key Features:

Spacious and flexible interior, comfortable ride, practical for family use, available seating for up to 7 passengers, solid build quality for its class, European design.

📋 Manual Details

Coverage Areas:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, Bodywork, Interior Trim, HVAC, Diagnostics, Troubleshooting, Maintenance, Repair, Overhaul.

Page Count:

Estimated 800-1200 pages (typical for comprehensive workshop manuals of this era and scope)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered:

Engine Mechanical & Electrical, Engine Management System (ECU), Fuel Injection (MPI), Ignition System, Cooling System, Lubrication System, Exhaust System, Intake System, Clutch, Manual/Automatic Transmission, Drive Axles, Suspension (Front & Rear), Steering System, Braking System (ABS equipped), Hydraulic Systems, ABS/TCS, Electrical Distribution (Fuse/Relay Boxes), Lighting System, Instrumentation, Wiper/Washer System, Climate Control (HVAC), Body Control Modules, Interior & Exterior Trim, Body Repair, Chassis Components, Diagnostic Trouble Codes (DTCs).

Procedures Included:

Scheduled Maintenance, Routine Inspections, Engine Tune-Up, Oil & Filter Changes, Spark Plug Replacement, Air Filter Replacement, Fuel Filter Replacement, Coolant Flush & Replacement, Brake Pad & Rotor Replacement, Brake Fluid Flush, Clutch Adjustment/Replacement, Transmission Fluid Change, Differential Fluid Change, Suspension Component Replacement (shocks, struts, ball joints, tie rods), Steering Component Replacement, Power Steering Fluid Flush, Wheel Alignment Procedures, Tire Rotation & Balancing, Electrical Component Testing & Replacement (alternator, starter, batteries, sensors, actuators), Diagnostic Procedures for all systems, Wiring Diagrams, Troubleshooting Flowcharts for common faults, Engine Overhaul Procedures, Transmission Overhaul Procedures, Body Panel Removal & Installation, Interior Trim Disassembly & Reassembly, HVAC System Servicing, Airbag System Safety Precautions and Procedures.

Technical Depth:

Comprehensive, covering everything from basic owner maintenance to complex engine and transmission rebuilds. Includes detailed diagnostic procedures, wiring schematics, and specifications for torque values, clearances, and fluid capacities. Suitable for professional mechanics and advanced DIY enthusiasts.

Troubleshooting Coverage:

Includes step-by-step diagnostic procedures for all major systems. Symptom-based troubleshooting guides, diagnostic trouble code (DTC) lookup and interpretation, and specific repair procedures for fault rectification. Coverage extends to common electrical faults, engine performance issues, transmission problems, and braking system malfunctions.

Body And Chassis Repair:

Detailed procedures for body panel removal and installation, door mechanisms, window regulators, bumper repairs, and basic chassis component servicing. Includes information on structural integrity and corrosion protection.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Searchability:

Likely includes a searchable text layer for quick access to specific information, a significant advantage of digital manuals.

Print Quality:

High-resolution scans of original factory documentation, ensuring clarity of text, diagrams, and images.

Diagrams And Illustrations:

Features clear, detailed line drawings, exploded views, and schematic diagrams essential for component identification, assembly, and disassembly.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine:

Fiat 2.0i 16V (Lampredi Design, often based on shared PSA/Stellantis architecture)

Displacement:

1998 cc (2.0 Liters)

Bore X Stroke:

Typically 85.0 mm x 88.0 mm

Compression Ratio:

Typically 10.5:1 to 11.0:1

Horsepower:

Approximately 136 hp (100 kW) at 6000 rpm

Torque:

Approximately 180 Nm (133 lb-ft) at 4200 rpm

Fuel System:

Multi-Point Fuel Injection (MPI) with electronic engine management

Fuel Type:

Unleaded Petrol (Gasoline)

Ignition System:

Electronic Ignition with Coil-on-Plug or Distributor-less System

Emissions Standard:

Euro 3 (likely for a 2002 model)

Oil Capacity:

Approximately 4.5 Liters (4.8 US Quarts) with filter change

Coolant Capacity:

Approximately 7.5 Liters (7.9 US Quarts)

Engine Control Unit ECU:

Details of ECU identification, connector pinouts, sensor inputs, and actuator outputs are provided for diagnostic purposes.

🔧 Transmission

Standard Transmission:

5-Speed Manual Transmission

Optional Transmission:

4-Speed Automatic Transmission (likely sourced from PSA/Jatco)

Clutch Type:

Hydraulically actuated dry single-plate clutch

Automatic Transmission Features:

Lock-up torque converter for improved fuel efficiency

Manual Transmission Fluid Spec:

API GL-4, SAE 75W-80 (or equivalent)

Automatic Transmission Fluid Spec:

Specific ATF (Automatic Transmission Fluid) compliant with manufacturer's specification (e.g., LT 71141 or equivalent)

📐 Dimensions

Length:

Approximately 4755 mm (187.2 inches)

Width:

Approximately 1800 mm (70.9 inches)

Height:

Approximately 1740 mm (68.5 inches)

Wheelbase:

Approximately 2825 mm (111.2 inches)

Seating Capacity:

5-7 Passengers

Cargo Volume Seats Up:

Highly variable depending on seat configuration, typically 300-500 liters with rear seats in place.

Cargo Volume Seats Down:

Up to 2000+ liters with all rear seats folded or removed.

Curb Weight:

Approximately 1600-1750 kg (3527-3858 lbs), depending on configuration.

Gross Vehicle Weight Rating Gvwr:

Typically around 2400-2500 kg

Towing Capacity:

Typically around 1500-1800 kg (braked)

🛡️ Safety Features

Euro Ncap Rating:

The Fiat Ulysse of this generation typically achieved 3 or 4 stars in Euro NCAP crash testing, depending on the specific test year and equipment. (Refer to specific test results for definitive rating).

Active Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS, possibly optional).

Passive Features:

Front Airbags (Driver & Passenger), Side Airbags (optional), Seatbelt Pretensioners, Crumple Zones, Reinforced Safety Cell, ISOFIX Child Seat Anchors.

💡 Technology Features

Infotainment System:

Basic CD player with radio, possibly optional cassette player. Manual controls for climate and audio. Limited digital integration typical for the era.

Driver Assistance Features:

ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) were common. Traction Control System (TCS) might have been optional. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.

Connectivity Features:

Limited to basic power outlets for accessories. No Bluetooth or USB connectivity on standard models.

🔧 Maintenance

Oil And Filter Change:

Every 15,000 km (9,300 miles) or 12 months, whichever comes first. (Check manual for exact interval).

Air Filter Replacement:

Every 30,000 km (18,600 miles) or 24 months.

Spark Plug Replacement:

Every 60,000 km (37,200 miles) for standard plugs; iridium plugs may extend this up to 90,000-100,000 km.

Timing Belt Replacement:

Crucial: Every 120,000 km (75,000 miles) or 5 years, whichever comes first, due to the interference nature of the engine.

Engine Oil Specification:

API SL or SM, ACEA A3/B3 or A3/B4, Viscosity: 5W-40 or 10W-40 (depending on climate). Always consult manual for exact spec.

Coolant Specification:

Ethylene glycol based coolant, OAT (Organic Acid Technology) type, typically purple or blue, mixed 50/50 with distilled water.

Brake Fluid Specification:

DOT 4 (or DOT 3 if specified for ABS system).

Known Issues:

Electrical gremlins (e.g., dashboard lights, central locking), potential for EGR valve issues (on diesel variants, not this petrol), clutch slave cylinder leaks, occasional suspension component wear (bushings, ball joints), rear axle beam issues (though less common on petrol models), infotainment/climate control system quirks.

Timing Belt Failure Risk:

High risk of catastrophic engine damage if timing belt is not replaced at recommended intervals due to interference engine design.

Tire Size Typical:

Typically 205/65 R15 or 215/60 R16 (check vehicle placard).

Wheel Bolt Pattern:

Typically 5x98

Tire Pressure Recommendations:

Refer to vehicle's placard (usually on driver's door jamb) for recommended front and rear tire pressures.

📚 Vehicle History

Brand Heritage:

Fiat, an Italian automotive manufacturer, has a long history dating back to 1899. Known for innovation and a wide range of vehicles from small city cars to commercial vehicles and MPVs. Fiat has historically collaborated with other manufacturers, including PSA Peugeot Citroën, which is relevant to the Ulysse.

Model Evolution:

The Fiat Ulysse is part of a joint venture project with PSA Peugeot Citroën, sharing its platform and many components with the Peugeot 806 and Citroën Evasion/Synergie. This second generation Ulysse (introduced around 1999-2000) evolved from the first generation and continued the focus on practicality and family transport. The 2.0i 16V was a popular engine choice within this generation.

Production Period Relevant:

The second generation Fiat Ulysse was produced from approximately 1999/2000 to 2007/2008. The 2002 model falls within the core production run of this generation.

Manufacturing Location:

Typically manufactured at the Sevel (Società Europea Veicoli Leggeri) plant in Italy, a joint venture between Fiat and PSA.

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2002 Fiat Ulysse 2.0i 16V are not widely publicized, the model line generally received recognition for its practicality and family-oriented features within the MPV segment. It was often praised for its ride comfort and interior versatility.