Engine Systems:
Engine mechanical (cylinder head, block, pistons, crankshaft, camshaft, timing), Fuel system (carburetor, injection - if applicable), Ignition system, Cooling system, Lubrication system, Emission control systems
Transmission Systems:
Manual transmission, Clutch system, Drive axles
Chassis Systems:
Suspension (front and rear), Steering system, Brake system (hydraulic, parking brake), Wheels and tires
Electrical Systems:
Wiring diagrams, Lighting, Ignition, Starting system, Charging system (alternator, battery), Instrumentation, Accessories (wipers, horn, radio preparation)
Body And Interior:
Body panels, Doors, Hood, Trunk, Bumpers, Interior trim, Seats, Glass, Seals
Exhaust System:
Exhaust manifold, catalytic converter (if fitted), muffler, pipes, mounting hardware.
Fuel Tank And Lines:
Fuel tank removal and installation, fuel lines, fuel pump (mechanical or electric depending on model).
Cooling System:
Radiator, fan (mechanical or electric), water pump, thermostat, hoses, coolant reservoir.
Lubrication System:
Oil pan, oil pump, oil filter, oil passages.
Ignition System:
Distributor, coil, spark plug wires, ignition timing adjustment, electronic ignition module (if applicable).
Cooling Fan Control:
Thermoswitch, wiring for electric cooling fans (if fitted).
Maintenance:
Recommended service intervals, Fluid changes (oil, coolant, brake fluid, transmission fluid), Filter replacements (oil, air, fuel), Spark plug replacement, Belt inspection and replacement
Repair:
Disassembly, Reassembly, Component replacement, Troubleshooting guides, Adjustment procedures
Diagnostics:
Fault finding charts, Symptom-based diagnostics, Diagnostic trouble codes (if applicable to era)
Engine Rebuild:
Engine disassembly, cleaning, inspection of internal components, measurement of tolerances, and reassembly with new parts.
Transmission Overhaul:
Manual transmission disassembly, inspection of gears, synchros, bearings, and seals, and reassembly.
Brake System Service:
Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake disc/drum inspection, brake line bleeding, parking brake adjustment.
Steering System Repair:
Steering rack or box overhaul, tie rod end replacement, power steering pump and hose service (if equipped).
Electrical Troubleshooting:
Using wiring diagrams to diagnose faults in lighting, starting, charging, and accessory circuits.
Wheel Alignment:
Specifications for camber, caster, and toe angles, and adjustment procedures.
Body Repair:
Procedures for panel alignment, rust repair techniques, and sealant application.
Depth:
Comprehensive (from basic fluid checks to major engine and transmission overhauls)
Specification Detail:
Torque specifications for fasteners, clearances, timing marks, electrical resistance values.
Diagrams Illustrations:
Includes diagrams, exploded views, and potentially photographs to illustrate procedures.
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type.
Timing Belt Replacement:
Critical for FIRE engines. Generally recommended every 60,000 - 80,000 km or 4-5 years.
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 10W-40, 15W-40, 20W-50) and API/ACEA specifications based on engine and climate.
Coolant Type:
Ethylene glycol-based antifreeze/coolant. Specific mixture ratio (e.g., 50/50) and color (e.g., green, blue) should be confirmed in the manual.
Brake Fluid Type:
DOT 3 or DOT 4, depending on system specifications. Regular flushing and replacement are crucial.
Transmission Fluid Type:
Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil. Automatic: DEXRON II (or equivalent) if equipped.
Common Wear Items:
Ignition components (points, condenser, distributor cap/rotor on older models), carburation issues, suspension bushings, exhaust system corrosion, clutch wear, rust on body panels (wheel arches, sills).
Engine Reliability:
Generally robust, especially the FIRE engines, but maintenance is key. Overheating due to cooling system issues can cause head gasket problems.
