🏷️ Basic Information

Make:

Ford

Model:

Fairmont AU

Product Name:

Ford AU Fairmont Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002

Platform:

EA/EB/ED Falcon platform evolution

👋 Introduction

Target Audience:

DIY mechanics, independent repair shops, Ford enthusiasts, owners seeking to maintain or repair their AU Fairmont.

Value Proposition:

Provides significant cost savings by enabling owners to perform repairs and maintenance themselves, replacing expensive dealership or independent workshop labor.

Ease Of Use:

Features step-by-step instructions and illustrations to simplify complex procedures.

Accessibility:

Downloadable format allows for instant access on multiple devices (PC, Mac, tablet, smartphone).

Comprehensiveness:

A-Z coverage of all repair and service procedures.

📋 Manual Details

Model Years:

1998, 1999, 2000, 2001, 2002

Variants Covered:

All models, engines, trim levels, and transmission types

Estimated Pages:

Extensive (typically 1000+ pages for a complete workshop manual)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling system.

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators, ECU diagnostics, wiring diagrams.

Transmission Manual:

Manual gearbox overhaul, clutch, shifter mechanisms, fluid specifications.

Transmission Automatic:

Automatic transmission overhaul, torque converter, valve body, electronic controls, fluid specifications.

Drivetrain:

Driveshafts, CV joints, differential, rear axle assembly, wheel bearings.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering rack, pump, hoses, steering column, wheel alignment.

Brakes:

Brake system components (discs, pads, calipers, master cylinder, booster), ABS system, brake fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams for all circuits.

Body And Chassis:

Body panels, doors, windows, interior trim, bumpers, structural components, corrosion protection.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, components, diagnosis, and repair.

Safety Systems:

Airbag system, seatbelts, SRS components, and diagnostic procedures.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, tire rotations, spark plug replacement.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, common fault identification and resolution.

Component Removal Installation:

Detailed instructions for removing and reinstalling all major and minor vehicle components.

Overhaul Rebuild:

Complete engine, transmission, and differential overhaul procedures.

Electrical Diagnostics:

Step-by-step diagnostic routines for electrical faults using multimeter, wiring diagrams, and test equipment.

Specification Setting:

Torque specifications, engine clearances, suspension alignment angles, timing settings.

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical schematics.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Likely searchable text, allowing for quick finding of specific information.

Printability:

High-quality, suitable for printing individual pages or entire chapters.

Binding:

N/A (Digital Download - Print at user's discretion)

Paper Type:

N/A (Digital Download - Print at user's discretion)

⚙️ Engine Specifications

Engine Options:

Includes 4.0L Inline-6 (SOHC and DOHC variants) and 5.0L V8 (Windsor pushrod V8) engines as fitted to the AU Fairmont.

4.0L I6 Power (Example):

Approx. 172 kW (231 hp) to 200 kW (268 hp) depending on year and specification (e.g., XR6, XR8).

5.0L V8 Power (Example):

Approx. 205 kW (275 hp) to 225 kW (302 hp) for the Windsor V8.

Fuel Delivery:

Multi-point fuel injection (MPFI).

Spark Plugs:

Specific types and gap settings for each engine variant will be detailed (e.g., NGK BPR5EFS-13 for some 4.0L models).

🔧 Transmission

Standard Transmission:

Likely includes details on the 4-speed BTR automatic transmission as standard on many Fairmont models.

Optional Transmission:

Details on the 5-speed Getrag manual transmission available on certain performance variants (e.g., XR models).

Transmission Fluid:

Specifies appropriate automatic transmission fluid (e.g., Mercon V or equivalent) and manual gearbox oil for each transmission type.

📐 Dimensions

Body Styles:

Sedan and Wagon (Station Wagon).

Curb Weight:

Varies by model and configuration, but generally around 1500-1700 kg for sedans.

🛡️ Safety Features

Crash Test Data:

While specific ANCAP ratings for this era may vary, the manual will cover safety systems relevant to occupant protection.

ABS:

Covers the Anti-lock Braking System (ABS) operation, diagnosis, and repair.

Airbags:

Details the Supplemental Restraint System (SRS) for airbags, including component locations and diagnostic procedures.

💡 Technology Features

Audio System:

Details on the factory-fitted radio/cassette/CD player systems, speaker configurations, and troubleshooting audio issues.

Cruise Control:

Information on the operation and troubleshooting of the electronic cruise control system.

Instrument Cluster:

Details on the dashboard instrumentation, warning lights, and diagnostic indicators.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km or 6 months, whichever comes first, using specified oil viscosity (e.g., 10W-30 or 15W-40 depending on climate and engine).

Coolant Change:

Intervals for coolant replacement will be detailed, usually involving a specific type of long-life coolant (e.g., genuine Ford coolant).

Engine Oil Capacity:

Approx. 5.0-5.5 Litres for the 4.0L I6 and 5.5-6.0 Litres for the 5.0L V8, including filter. Exact capacity specified.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Specific type of ATF or power steering fluid recommended by Ford.

Common Problems:

The manual may address common issues like potential transmission cooler leaks (affecting AU models), ignition coil pack failures (on I6), and minor electrical gremlins. Specifically, it will detail troubleshooting for the AU's complex electrical architecture.

Oil Filter:

Specific part numbers for oil filters (e.g., Ford part number F83Z-6714-DA or equivalent aftermarket).

Air Filter:

Specific part numbers for air filters for both 4.0L and 5.0L engines.

📚 Vehicle History

Ford Australia Legacy:

The Fairmont was a long-standing, upscale variant of Ford Australia's popular Falcon range, known for comfort and refinement.

Au Generation:

The AU Falcon/Fairmont represented a significant styling and engineering overhaul from the preceding EL Falcon, often referred to as 'Project Eagle'.

Production Era:

AU Falcon/Fairmont produced from 1998 to 2002, with minor updates (Series II and Series III).

🏆 Awards & Recognition

Local Market Acclaim:

The AU Falcon/Fairmont received mixed reviews at launch, but Ford Australia continued to refine it. The manual itself is a tool that supports the longevity and capability of these vehicles within the Australian market.