🏷️ Basic Information

Make:

Ford

Model:

Falcon

Generation:

AU

Applicable Years:

1998, 1999, 2000, 2001, 2002

Chassis Codes:

AU Series I, AU Series II, AU Series III

👋 Introduction

Target Audience:

DIY enthusiasts, independent mechanics, and Ford Falcon AU owners seeking to perform their own maintenance and repairs.

Value Proposition:

Provides detailed, actionable instructions enabling cost savings on repairs and maintenance, empowering owners with technical knowledge.

Key Features:

Comprehensive coverage of AU Falcon models, detailed step-by-step instructions, clear diagrams, DIY focus, broad system coverage.

📋 Manual Details

Manual Type:

Service & Repair Manual

Language:

English

File Format:

PDF

Compatibility:

All Versions of Windows & Mac

Required Software:

Adobe PDF Reader

📖 Manual Coverage

Powertrain:

Engine Tune-Up, Cylinder Engine, V8 Engine Maintenance, Fuel Ignition Systems, Cooling System, Charging System, Fuel Tank, Exhaust System

Drivetrain:

Clutch, Drive Tailshaft, Final Drive

Suspension Steering:

Front Suspension, Rear Suspension, Steering

Brakes:

Brake Systems

Electrical:

Instruments Switches, Body Electronics, Lights & Lighting, Electrical Wiring

Body Chassis:

Body, Windscreen Wipers

Comfort Convenience:

Heating AC Automatic

Diagnostics Troubleshooting:

Troubleshooting

Maintenance:

Engine Tune-Up, V8 Engine Maintenance, Routine Servicing, Fluid Checks and Changes

Repair Rebuild:

Clutch Replacement, Suspension Component Replacement, Brake System Overhaul, Engine Component Rebuilds (e.g., Cylinder Head), Transmission Servicing, Electrical Component Diagnosis and Repair

Diagnostics:

Engine Performance Diagnosis, Electrical System Fault Finding, Suspension and Steering Alignment Checks

Depth:

Comprehensive workshop procedures with step-by-step diagrams for all major repairs and maintenance tasks.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Digital PDF, suitable for on-screen viewing and printing. Assumed high-quality scan or original digital production.

Searchability:

Likely text-searchable PDF for efficient information retrieval, depending on the source.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Options:

AU Falcon models typically featured the Ford 'OHC' inline-6 engines (e.g., 4.0L, EDDOHC) and the 'Modular' V8 engines (e.g., 4.6L Windsor).

Typical Performance Inline 6:

Approx. 157-172 kW (211-231 hp) and 357-385 Nm (263-284 lb-ft) torque, depending on specific engine and tune.

Typical Performance V8:

Approx. 175-200 kW (235-268 hp) and 400-420 Nm (295-310 lb-ft) torque, depending on specific V8 variant.

Fuel Delivery:

Multi-point Fuel Injection (MPFI)

Ignition System:

Distributorless Ignition System (DIS) or Coil-on-Plug (COP) systems, depending on specific engine variant and model year.

Coolant Type:

Ethylene Glycol based coolant (e.g., Ford's Super Coolant or equivalent).

Alternator Output:

Typically 80-100 Amps, depending on model and accessory fitment.

🔧 Transmission

Transmission Options:

The AU Falcon was available with a 4-speed automatic transmission (e.g., Ford AX4N/AX4S) and a 5-speed manual transmission (e.g., Getrag 260 for inline-6, T5 for V8).

Optional Transmission:

While both auto and manual were standard options, specific variants might have been more commonly paired with one or the other.

Automatic Transmission Features:

Electronic control, Lock-up torque converter, selectable modes (e.g., 'Sport'/'Economy').

Automatic Transmission Fluid:

Ford MERCON V or equivalent is typically recommended for the automatic transmissions.

Manual Transmission Fluid:

Gear oil, typically API GL-4 or GL-5 specification with appropriate viscosity (e.g., 75W-90).

📐 Dimensions

Body Styles:

Sedan, Wagon (Estate), Utility (Ute).

Wheelbase:

Approximately 2794 mm (110 inches).

Length:

Varies by body style, typically around 4900-5000 mm (Sedan).

Gross Vehicle Weight:

Typically ranges from 2000 kg to 2400 kg (4400 lbs to 5300 lbs) depending on body style and engine.

🛡️ Safety Features

Crash Safety Era:

AU Falcon was designed in an era where safety standards were evolving. Specific ANCAP or equivalent ratings might not be directly comparable to modern standards, but features like airbags and ABS were becoming more prevalent.

Active Safety:

Anti-lock Braking System (ABS) was optional on many models, especially early AU Series I. Traction Control was available on higher-spec models. Power steering.

Passive Safety:

Front airbags were standard on most models. Crumple zones, reinforced safety cell.

💡 Technology Features

Audio System:

Factory fitted radios with cassette players and CD changers in higher trims. Basic AM/FM functionality. Speaker configurations varied.

Climate Control:

Manual air conditioning and heating. Higher-spec models offered 'Climate Control' which was more automated.

Cruise Control:

Available as standard or optional depending on the specific model and trim level. Electronically controlled.

Connectivity Features:

Limited by the era. Primarily focused on audio system integration. No modern Bluetooth or USB connectivity from factory.

🔧 Maintenance

Oil Change Interval:

Typically 10,000 km or 6 months, whichever comes first. Check manual for specific oil type.

Major Service Interval:

Around 40,000-60,000 km for spark plug replacement, drive belt inspection, and other checks. Specific intervals vary by engine and model year.

Engine Oil Specification:

API SG/SH/SJ or higher. Viscosity grade typically 10W-30 or 10W-40, depending on climate. Check manual for exact recommendation (e.g., for the 4.0L or V8).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Ford specified power steering fluid or equivalent (e.g., DEXRON II/III compatible for some older systems).

Common Issues:

Some AU Falcons experienced issues with intake manifold gaskets (V8), transmission solenoids, and various electrical gremlins. Interior trim quality was also a point of criticism for some. Cooling system leaks were not uncommon.

📚 Vehicle History

Ford Australia Heritage:

Ford Australia has a long history of designing and manufacturing vehicles for the Australian market, with the Falcon being a flagship model for decades, representing a blend of American engineering and local adaptation.

Au Falcon Development:

The AU Falcon was a significant departure from its predecessors (ED, EF, EL), featuring a completely new chassis, body shell, and interior. It aimed to be more aerodynamic and modern, though initially met with mixed reception for its styling. It underwent revisions in Series II and Series III to address market feedback.

Production Period:

1998-2002

Manufacturing Location:

Australia (Broadmeadows, Victoria)

🏆 Awards & Recognition

Industry Awards:

While specific major awards for the AU Falcon itself are not widely publicized, Ford Australia's engineering and design capabilities were recognized within the industry. The AU series was a significant undertaking for the brand.

Consumer Ratings Era:

Consumer reviews and ratings for the AU Falcon were varied, often highlighting its ride comfort and space but sometimes criticizing its styling and perceived build quality compared to competitors. The manual aims to help owners maintain and rectify any issues.