🏷️ Basic Information

Make:

Ford

Model:

E-350 Super Duty

Year:

2004

Product Type:

Service & Repair Manual Software

Generation:

Sixth Generation (2003-2007)

Platform:

VN

👋 Introduction

Market Segment:

Heavy-duty Commercial Van / Chassis Cab

Target Audience:

Fleet owners, professional mechanics, serious DIY enthusiasts

Competitors:

Chevrolet Express/GMC Savana, Ram ProMaster (though later generation)

Licensing:

Officially Licensed OE Material

Content Source:

Derived from original equipment (OE) manufacturer materials

User Interface:

Intuitive, push-button access to information

Convenience:

Online accessibility, no need for physical storage or transport of bulky manuals

Value Proposition:

Cost savings compared to traditional printed manuals and professional repair services

📋 Manual Details

Primary Coverage:

Comprehensive Service and Repair Information

Secondary Coverage:

Maintenance, Diagnostics, Troubleshooting, Reassembly

Estimated Page Count:

Thousands of pages (typical for OE-derived digital manuals)

Manual Type:

Digital Service and Repair Manual (Software)

Language:

English

Format:

Online Access (Web Browser Based)

Access Duration:

1 Year Subscription

Device Compatibility:

PC, Laptop, Smartphone, Tablet

📖 Manual Coverage

Engine Systems:

Engine mechanicals, fuel and emissions, lubrication, cooling, ignition, starting and charging systems

Drivetrain Systems:

Manual and automatic transmissions, transfer case (if applicable), drive shafts, axles, differentials, hubs

Chassis Systems:

Suspension (front and rear), steering system, braking system (hydraulic and ABS), wheels and tires

Electrical Systems:

Wiring diagrams, lighting, instrumentation, power distribution, body and chassis electrical components, electronic modules

HVAC Systems:

Heating, Ventilation, and Air Conditioning (HVAC) system operation and repair

Body And Interior:

Body panels, doors, glass, seats, interior trim, safety restraints (airbags, seatbelts)

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, scheduled maintenance intervals

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, and adjustment across all vehicle systems

Diagnostic Procedures:

Troubleshooting guides, fault code interpretations, diagnostic routines, wiring schematic analysis

Special Tool Requirements:

Identification and usage instructions for specialized tools required for specific repairs

Wiring Diagrams:

Comprehensive and detailed electrical schematics for all vehicle circuits

Diagnostic Capability:

Advanced diagnostic procedures, including symptom-based troubleshooting and electronic module diagnosis

Rebuild Procedures:

Detailed instructions for engine, transmission, and differential rebuilds

Specifications Data:

Torque specifications, clearances, fluid capacities, and other critical technical data

📊 Manual Specifications

File Format Details:

Proprietary RepairSurge digital format, accessible via web browser

Print Quality Description:

N/A (Digital Format)

Binding Type Description:

N/A (Digital Format)

Paper Type Description:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options 2004:

4.6L Triton V8, 5.4L Triton V8, 6.8L Triton V10, 7.3L Power Stroke V8 Turbo Diesel (specific availability may vary by configuration)

Engine Displacement 4 6L:

4.6 Liters / 281 cu. in.

Engine Displacement 5 4L:

5.4 Liters / 330 cu. in.

Engine Displacement 6 8L:

6.8 Liters / 415 cu. in.

Engine Displacement 7 3L Diesel:

7.3 Liters / 444 cu. in.

Horsepower 4 6L V8:

Approx. 215-234 hp (depending on specific calibration)

Torque 4 6L V8:

Approx. 280-295 lb-ft (depending on specific calibration)

Horsepower 5 4L V8:

Approx. 255-260 hp

Torque 5 4L V8:

Approx. 350-355 lb-ft

Horsepower 6 8L V10:

Approx. 305 hp

Torque 6 8L V10:

Approx. 425 lb-ft

Horsepower 7 3L Diesel:

Approx. 215 hp

Torque 7 3L Diesel:

Approx. 440 lb-ft

Fuel Delivery Gasoline:

Electronic Fuel Injection (EFI) with Sequential Port Injection

Fuel Type Diesel:

Diesel Fuel

Fuel System Diesel:

Direct Injection, Turbocharged with Intercooler

🔧 Transmission

Standard Transmission:

5-Speed Manual Transmission (M5OD-R2)

Optional Transmission Gasoline:

4-Speed Automatic Overdrive (4R70W for lighter duty, 4R100 for heavier duty)

Optional Transmission Diesel:

5-Speed Automatic Overdrive (5R110W 'TorqShift')

Automatic Transmission Features:

Electronic controls, torque converter lock-up, tow/haul mode (on 4R100 and 5R110W)

Transfer Case:

Part-time 4WD system available (with manual or electronic shift) for certain configurations

📐 Dimensions

Body Styles:

Van, Wagon, Chassis Cab, Cutaway

Wheelbase Options:

Various wheelbases available (e.g., 138-inch, 158-inch, etc.) depending on configuration

Overall Length:

Varies significantly by wheelbase and body style

Overall Width:

Approx. 79.9 inches (body only)

Overall Height:

Varies by roof height option

Gvwr Range:

Class III (10,001-14,000 lbs GVWR) and Class IV (14,001-16,000 lbs GVWR) and higher

Curb Weight:

Varies significantly by configuration, typically 5,500 - 7,000+ lbs

Towing Capacity:

Up to 10,000+ lbs depending on configuration, engine, axle ratio, and trailer brake control

🛡️ Safety Features

NHTSA Rollover Resistance:

N/A (Typically rated based on vehicle class and configuration; vans have higher center of gravity)

ABS:

Anti-lock Braking System (ABS) standard on rear wheels, optional on all four wheels

Traction Control:

Optional Traction Control System (TCS)

Airbags:

Driver and front passenger airbags

Seatbelts:

Three-point seatbelts for all passenger positions

💡 Technology Features

Infotainment Systems:

Basic AM/FM radio with CD player, optional cassette player, optional premium sound systems.

Driver Assistance Features:

Limited driver assistance features for this era; primarily focused on mechanical systems and basic electronics.

Connectivity Options:

No modern connectivity features like Bluetooth or USB ports in base models.

🔧 Maintenance

Oil Change Interval:

Typically 5,000 miles or 6 months for gasoline engines, 5,000-7,500 miles for diesel engines, or as indicated by the Intelligent Oil Life Monitor system.

Engine Coolant Flush:

Initial flush at 100,000 miles, then every 50,000 miles thereafter (for conventional coolant).

Transmission Fluid Change:

Refer to manual, typically 30,000-60,000 miles for severe service, or as indicated by the transmission fluid monitor.

Engine Oil 4 6L 5 4L V8:

SAE 5W-20, API SN certified (check manual for exact viscosity and specification)

Engine Oil 6 8L V10:

SAE 5W-20 or 5W-30, API SN certified (check manual for exact viscosity and specification)

Engine Oil 7 3L Diesel:

API CJ-4 or CK-4 rated diesel engine oil, SAE 15W-40 (check manual for exact specification and viscosity)

Transmission Fluid Auto:

MERCON V for 4R70W/4R100, MERCON LV or SP for 5R110W (confirm with manual)

Transmission Fluid Manual:

Manual Transmission Fluid (MTF) meeting specified Ford standards (e.g., Mercon V or specific MTF)

Coolant:

Ford Premium Engine Coolant (Green) or equivalent, 50/50 mix with distilled water.

Brake Fluid:

DOT 3 Motor Vehicle Brake Fluid

Power Steering Fluid:

Power Steering Fluid (PSF), consult manual for specific type.

Common Wear Items:

Ball joints, tie rod ends, wheel bearings, brake pads/rotors due to heavy use and load.

Diesel Specific:

7.3L Power Stroke: Potential for injector seal leaks, exhaust backpressure sensor (EBP) issues, UVCH (Under Valve Cover Harness) issues.

Gasoline Specific:

Spark plug blowout on early Triton engines (less common by 2004), intake manifold runner control (IMRC) issues.

📚 Vehicle History

Ford Commercial Vehicles:

Ford has a long-standing reputation for producing durable and capable commercial vehicles, dating back to the early 20th century.

E Series Lineage:

The E-Series vans (including E-350) are a continuation of Ford's highly successful Econoline van line, introduced in 1961. The 2004 model represents the sixth generation, which introduced significant styling and engineering updates.

Production Location:

United States (typically Ohio Assembly Plant)

Production Period:

Sixth Generation: 2003-2007

🏆 Awards & Recognition

Commercial Vehicle Accolades:

Ford E-Series vans have consistently been top sellers in the commercial van market for decades, indicative of their reliability and utility.