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Ford Escape & Escape Hybrid SE SEL Titanium with 2.3L 2.5L and 3.0L V6 Engines Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012

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🏷️ Basic Information Identification Make: Ford Model: Escape Model Variant: Escape Hybrid Trim Levels: SE, SEL, Titanium Codes Generation: Second Generation (2008-2012) 👋 Introduction Market Position Vehicle Segment: Compact Crossover...
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Ford Escape & Escape Hybrid SE SEL Titanium with 2.3L 2.5L and 3.0L V6 Engines Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escape
Model Variant:
Escape Hybrid
Trim Levels:
SE, SEL, Titanium
Codes
Generation:
Second Generation (2008-2012)
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Key Competitors 2008-2012:
Honda CR-V, Toyota RAV4, Nissan Rogue, Chevrolet Equinox, Mazda CX-7.
Competitive Analysis
Escape Value Proposition:
Offered a blend of car-like driving dynamics with SUV practicality, including optional AWD and a popular hybrid variant for fuel efficiency.
Key Features
Powertrain Options:
Wide range of engines catering to different needs, including efficient 4-cylinders and a more powerful V6, plus the innovative hybrid system.
Interior Versatility:
Flexible seating arrangements, including fold-flat rear seats, providing ample cargo space for its class.
📋 Manual Details
Coverage Areas
Model Years Covered:
2008, 2009, 2010, 2011, 2012
Engine Variants Covered:
2.3L I4, 2.5L I4, 3.0L V6, Hybrid Powertrain
Transmission Types Covered:
Automatic (4-speed, 6-speed), Continuously Variable Transmission (CVT for Hybrid)
Trim Levels Covered In Detail:
SE, SEL, Titanium, Hybrid variants of each trim
Page Count
Estimated Page Count:
Extensive (typically 1500-3000+ pages for a complete workshop manual)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component testing, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel delivery, ignition system, timing systems.
Engine Management And Emissions:
ECU diagnostics, sensor testing (MAF, O2, TPS, etc.), emission control systems, evaporative emission control (EVAP), EGR system.
Transmission Automatic:
Overhaul, component replacement, hydraulic system, torque converter, shift solenoids, control module diagnostics.
Transmission Hybrid Cvt:
Specialized repair procedures for the hybrid continuously variable transmission, including planetary gear sets and electric motor integration.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, driveshafts, CV joints, differentials, transfer case (if applicable).
Suspension:
Front and rear suspension systems, struts, shocks, control arms, ball joints, bushings, sway bars, alignment specifications.
Steering:
Power steering system (hydraulic and electric assist), steering rack, tie rod ends, steering column, alignment procedures.
Brakes:
Hydraulic brake system, disc brakes (front and rear), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures, caliper and rotor replacement.
Electrical System:
Charging system (alternator, battery), starting system, battery testing, fuses and relays, wiring diagrams, lighting systems, power windows, locks, mirrors.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, dashboard, HVAC controls, sound deadening, paint repair.
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant handling, compressor, condenser, evaporator, blower motor, diagnostic procedures.
Body Control Module Bcm:
Diagnostics and programming of the Body Control Module which manages various vehicle functions.
Restraints System Srs:
Airbag system components, SRS module, sensors, seat belts, diagnostic procedures, safety precautions.
Hybrid Powertrain
Hybrid System Components:
High-voltage battery system, electric motor/generator, power split device, hybrid control module (HCM), regenerative braking system, charging system.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements (oil, air, cabin), fluid checks and top-offs, tire rotations, brake inspections, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic fault codes (DTCs), symptom-based troubleshooting, wiring diagram interpretation for electrical issues, fuel system diagnosis, engine performance issues.
Repair And Replacement:
Engine component rebuilds, transmission overhaul, suspension and steering component replacement, brake system repairs, electrical component replacement, body panel repair, interior component replacement.
Component Testing And Adjustment:
Testing of sensors, actuators, solenoids, pressure tests, leak tests, alignment adjustments, clutch adjustments (if applicable).
Wiring Diagrams:
Detailed wiring schematics for all major electrical systems, including power distribution, grounds, sensor circuits, actuator circuits, and communication networks (e.g., CAN bus).
Torque Specifications:
Precise torque values for all critical fasteners, essential for proper assembly and preventing component damage.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including live data stream interpretation, bi-directional control for actuators, and module programming/reconfiguration guidance.
Rebuild Procedures:
Comprehensive, step-by-step instructions for complete engine and transmission rebuilds, including disassembly, cleaning, inspection, and reassembly.
Special Tools And Equipment:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality Recommendation:
High-resolution, suitable for clear printing of diagrams and text.
Binding Type
Binding Type For Printed Copy:
Not applicable (digital download), but ideal for binder or spiral binding if printed.
Paper Type
Paper Type For Printed Copy:
Not applicable (digital download), but recommended to print on durable paper for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine 2 3L Duratec I4:
Displacement: 2.3 L (2300 cc), Horsepower: Approx. 145-153 hp, Torque: Approx. 150-156 lb-ft, Fuel System: Electronic Fuel Injection (EFI).
Engine 2 5L Duratec I4:
Displacement: 2.5 L (2500 cc), Horsepower: Approx. 171 hp, Torque: Approx. 171 lb-ft, Fuel System: Electronic Fuel Injection (EFI), Notable: Introduced as a more powerful and efficient replacement for the 2.3L.
Engine 3 0L Duratec V6:
Displacement: 3.0 L (2976 cc), Horsepower: Approx. 240-243 hp, Torque: Approx. 200-204 lb-ft, Fuel System: Electronic Fuel Injection (EFI), Notable: Used in higher trims for enhanced performance.
Hybrid Powertrain
Hybrid System:
Combines a 2.5L Atkinson-cycle I4 engine with electric motor/generators, delivering a combined output of approx. 177 hp. Utilizes an electronically controlled CVT.
Fuel System
Fuel Type:
Unleaded Gasoline (Regular Octane)
Fuel Tank Capacity:
Approx. 17.1 gallons (64.7 liters)
🔧 Transmission
Standard
Automatic Transmission:
4-speed automatic (early models, 2.3L/2.5L) and 6-speed SelectShift automatic (later models, 2.5L/3.0L)
Optional
Hybrid Transmission:
Electronically Controlled Continuously Variable Transmission (eCVT) integrated with the hybrid powertrain.
Features
All Wheel Drive Availability:
Available on most engine configurations, providing enhanced traction in various conditions.
📐 Dimensions
Exterior
Length:
Approx. 174.7 - 175.2 inches (4438 - 4449 mm)
Width:
Approx. 71.2 inches (1808 mm)
Height:
Approx. 66.3 - 67.1 inches (1684 - 1704 mm)
Weights
Curb Weight:
Varies by engine and drivetrain, typically ranging from 3,300 to 3,800 lbs (1497 to 1724 kg).
Cargo
Cargo Volume Behind Rear Seat:
Approx. 29.2 cubic feet (827 liters)
Cargo Volume With Rear Seat Folded:
Approx. 67.2 cubic feet (1903 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (Driver and Passenger) for most model years in this generation.
IIHS Side Impact Rating:
Good (Top Safety Pick) for many models in this generation.
Active Features
Anti Lock Braking System ABS:
Standard on all models.
Electronic Stability Control Esc:
Standard on most models from 2009 onwards.
Traction Control System TCS:
Standard.
Passive Features
Airbags:
Standard front airbags, optional side-curtain airbags, and front-seat side airbags.
💡 Technology Features
Infotainment
Available Infotainment Systems:
Ford's SYNC infotainment system was progressively introduced and became more advanced through these model years, offering Bluetooth connectivity, voice commands, and USB integration. Higher trims could feature premium audio systems.
Driver Assistance
Available Driver Assistance:
Features like rear parking sensors and a rearview camera became more common in higher trims or as optional equipment.
Connectivity
Connectivity Features:
Bluetooth connectivity for phone calls and audio streaming, USB ports for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on driving conditions and oil type used. Check manual for specific recommendations.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. Some sources recommend replacement every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect/replace annually or every 15,000-20,000 miles (24,000-32,000 km).
Spark Plug Replacement:
For 2.3L/2.5L I4: Approx. 100,000 miles (160,000 km). For 3.0L V6: Approx. 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Type 2 3L 2 5L:
SAE 5W-20, API Certified (e.g., Motorcraft Synthetic Blend).
Engine Oil Type 3 0L V6:
SAE 5W-20, API Certified (e.g., Motorcraft Synthetic Blend).
Engine Oil Capacity 2 3L 2 5L:
Approx. 5.0 - 5.5 US quarts (4.7 - 5.2 liters) with filter.
Engine Oil Capacity 3 0L V6:
Approx. 5.5 - 6.0 US quarts (5.2 - 5.7 liters) with filter.
Coolant Type:
Ford Super Plus Premium Engine Coolant (Orange), a 50/50 mix of antifreeze and distilled water.
Transmission Fluid Automatic:
MERCON V (e.g., Motorcraft MERCON V Automatic Transmission Fluid).
Brake Fluid Type:
DOT 3.
Known Issues
Transmission Hesitation Or Harsh Shifting:
Some models, particularly those with the 4-speed automatic, can exhibit hesitant shifting or occasional harshness. Software updates or fluid changes may help.
Rear Suspension Noise:
Rattling or clunking noises from the rear suspension, often traced to worn shock absorbers or bushings.
Evaporative Emission Control System Faults:
Check Engine Light may illuminate due to faults in the EVAP system, often related to the charcoal canister or vent valve.
Water Pump Leaks:
Some 3.0L V6 engines may develop leaks from the water pump. Early detection and replacement are advised.
Hybrid Battery Longevity:
While generally reliable, hybrid battery packs have a finite lifespan and may require replacement at higher mileage, which can be a significant cost.
📚 Vehicle History
Brand Heritage
Ford SUV Legacy:
Ford has a long history of producing versatile and rugged SUVs, building upon models like the Bronco and Explorer.
Model Evolution
Second Generation Introduction:
The second generation of the Ford Escape was introduced for the 2008 model year, featuring a significant redesign from the first generation.
Hybrid Powertrain Development:
Building on the success of the first-generation hybrid, this generation refined the hybrid system, offering improved fuel efficiency and performance.
Production
Manufacturing Locations:
Primarily assembled at the Ford Kansas City Assembly Plant in Claycomo, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Kbb Best Resale Value Award:
The Ford Escape, particularly the hybrid models, often received recognition for strong resale value from automotive publications like Kelley Blue Book.
Consumer Reports Reliability:
Reliability ratings varied by model year and specific component; the manual provides crucial information for addressing common issues and maintaining reliability.
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