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Ford ESCAPE HYBRID 2004-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Escape Hybrid Model Years Covered: 2004, 2005, 2006, 2007 Generation First Generation Platform: CD2 platform (shared with Mazda Tribute and Mercury Mariner) Codes...
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Ford ESCAPE HYBRID 2004-2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escape Hybrid
Model Years Covered:
2004, 2005, 2006, 2007
Generation
First Generation Platform:
CD2 platform (shared with Mazda Tribute and Mercury Mariner)
Codes
Engine Code:
2.3L Duratec HE (Hybrid variant)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Hybrid Technology Introduction:
One of the earliest mass-produced hybrid SUVs in North America
Competitive Analysis
Primary Competitors:
Toyota RAV4 Hybrid (later models), Honda CR-V Hybrid (later models)
Key Features
Powertrain Configuration:
Ford's proprietary Hybrid Synergy Drive system (developed in partnership with Toyota initially, later Ford developed its own hybrid tech)
Fuel Efficiency Focus:
Designed to offer improved fuel economy over standard gasoline-powered SUVs
📋 Manual Details
Coverage Areas
Primary Markets Covered:
North America (USA, Canada)
Regional Variations:
Likely includes specifications for US and Canadian market vehicles
Page Count
Estimated Page Count:
Comprehensive (specific number not provided, but described as 'most complete' and covering 'every single detail')
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Internal Combustion Engine (ICE), Electric Motor, Hybrid System Control Unit, Regenerative Braking System, High Voltage Battery System, Power Split Device
Chassis:
Suspension (front and rear), Steering System, Braking System (including ABS and hybrid regenerative braking integration), Wheels and Tires
Electrical:
12V Electrical System, Charging System, Starter, Lighting, Instrumentation, HVAC Controls, Audio Systems, Power Accessories, Hybrid High Voltage Wiring Harnesses and Connectors
Body:
Exterior body panels, Doors, Hood, Liftgate, Interior trim, Seats, Glass and seals
HVAC:
Air conditioning, Heating, Climate control system, Hybrid battery cooling system
Procedures Included
Routine Maintenance:
Oil changes, Filter replacements (oil, air, cabin), Fluid checks and top-offs, Spark plug replacement, Coolant service
Diagnostic Troubleshooting:
On-Board Diagnostics (OBD-II) codes, Hybrid system fault detection, Component-level troubleshooting
Mechanical Repairs:
Engine component replacement (e.g., alternator, starter motor, fuel injectors), Transmission service and repair, Suspension component replacement, Brake system repairs, Steering system repairs
Hybrid System Repairs:
High voltage battery diagnostics and service (with appropriate safety precautions), Electric motor inspection and repair, Hybrid system control module diagnostics, Power split device servicing
Electrical Repairs:
Wiring harness repair, Component testing and replacement (e.g., sensors, actuators, modules), Battery diagnostics and replacement (12V), Lighting system repair
Bodywork And Trim:
Panel replacement, Dent repair, Trim piece installation/removal, Glass replacement
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete disassembly and reassembly)
Illustrations:
High quality diagrams, step-by-step instructions, exploded views
Target Audience:
DIY enthusiasts and professional mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable text within the PDF
Print Quality
Printable:
Yes, designed for printing specific sections
Image Quality:
High quality images and graphics for clear display
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format, not a physical paper manual)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Atkinson Cycle Inline-4 (Gasoline)
Displacement:
2.3 Liters (2300 cc)
Valvetrain:
DOHC, 16 Valves
Power Output Ice:
Approximately 133 hp @ 5000 rpm
Torque Output Ice:
Approximately 138 lb-ft @ 4000 rpm
Hybrid System
Electric Motor Type:
Nickel-Metal Hydride (NiMH) battery powered AC synchronous motor
Combined System Power:
Approximately 177 net horsepower (combined ICE and electric motor output)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Cooling System
Coolant Type:
Ford Premium Engine Coolant (Orange) or equivalent
Coolant Capacity:
Refer to specific manual section for exact capacity
Oil Specifications
Engine Oil Type:
SAE 5W-20 (API Service SG or higher)
Engine Oil Capacity:
Approx. 4.5 Quarts (4.3 Liters) with filter change
🔧 Transmission
Standard
Transmission Type:
Electronically Controlled Continuously Variable Transmission (eCVT) with Power Split Device
Optional
Optional Transmission:
None (Hybrid models exclusively used eCVT)
Features
Transmission Fluid Type:
MERCON LV ATF (Mercon Low Viscosity Automatic Transmission Fluid) or equivalent
Transmission Fluid Capacity:
Refer to specific manual section for exact capacity
📐 Dimensions
Exterior
Length:
Approximately 173.8 inches (4415 mm)
Width:
Approximately 71.0 inches (1803 mm)
Height:
Approximately 66.3 inches (1684 mm)
Wheelbase:
Approximately 103.1 inches (2619 mm)
Weights
Curb Weight:
Approximately 3600-3800 lbs (1633-1724 kg) depending on trim and options
Cargo
Cargo Volume Behind Rear Seat:
Approximately 27.1 cubic feet (767 liters)
Cargo Volume With Rear Seat Folded:
Approximately 66.3 cubic feet (1877 liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Likely 4-star or 5-star (check specific year ratings)
IIHS Front Offset Crash Test Rating:
Likely 'Good' (check specific year ratings)
Active Features
Anti Lock Braking System:
Standard (ABS)
Electronic Stability Control:
Standard (AdvanceTrac)
Passive Features
Airbags:
Frontal airbags, Side curtain airbags
Seat Belts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with CD player, available Sirius Satellite Radio, and optional premium audio systems.
Display:
Instrument cluster displays for hybrid system status, fuel economy, and vehicle diagnostics.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assist:
Available rear parking assist sensors
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack
Hybrid Tech Features
Hybrid System Mode:
Automatic switching between electric-only, gasoline-only, and combined power modes for optimal efficiency.
Regenerative Braking:
Captures energy during deceleration to recharge the battery and assist braking.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (refer to manual for specific driving conditions)
Tire Rotation Interval:
Every 5,000 miles (8,000 km)
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (Iridium-tipped spark plugs)
Coolant Flush Interval:
Every 100,000 miles (160,000 km) or 5 years (refer to manual)
Fluid Specifications
Brake Fluid Type:
DOT 3 (or DOT 4 if specified)
Power Steering Fluid Type:
Refer to manual (likely specific Ford fluid or MERCON V)
Known Issues
Hybrid Battery Longevity:
While generally reliable, high-voltage battery degradation can occur with age and mileage, impacting fuel economy. The manual will cover diagnostics for this.
Transmission Issues:
Some eCVTs can experience wear over time. The manual will provide specific diagnostic and repair procedures.
HVAC System Reliability:
Common issues may include HVAC blower motor failure or refrigerant leaks, both covered in the manual.
📚 Vehicle History
Brand Heritage
Ford SUV History:
Ford has a long history of producing SUVs, starting with the Bronco.
Model Evolution
Escape Introduction:
The Ford Escape was introduced for the 2001 model year as Ford's first compact SUV.
Hybrid Variant Introduction:
The Escape Hybrid debuted for the 2005 model year, marking Ford's significant entry into the hybrid vehicle market.
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
🏆 Awards & Recognition
Recognitions
Epa Recognition:
The Ford Escape Hybrid was recognized by the EPA for its fuel efficiency and emissions.
Environmental Awards:
Received awards for its contribution to reducing vehicle emissions.
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