Engine:
Detailed service, repair, overhaul, and troubleshooting for all RS engine variants (e.g., 2.0L DOHC Zetec-R variants).
Transmission:
Service and repair for manual and automatic transmissions, including clutch, gearbox, driveshafts, and differential.
Brake System:
Diagnosis, repair, and maintenance of front and rear disc brakes, ABS systems, hydraulic lines, and parking brake.
Electrical System:
Comprehensive electrical schematics, wiring diagrams, component testing, and troubleshooting for all electrical systems.
Suspension:
Service and repair of front MacPherson struts, rear independent suspension, anti-roll bars, and wheel alignment.
Steering:
Diagnosis and repair of power steering system, steering column, tie rods, and rack and pinion assembly.
Cooling System:
Maintenance and repair of radiator, water pump, thermostat, hoses, and cooling fan operation.
Fuel Injection Fuel System:
Service and repair of fuel pump, injectors, fuel lines, fuel filter, EVAP system, and fuel pressure regulator.
Emission System:
Troubleshooting and repair of emissions control components, including catalytic converter, oxygen sensors, and EGR system.
Engine Control System:
Diagnosis of Engine Control Module (ECM), sensor inputs/outputs, and actuator control for optimal engine performance.
Chassis Body:
Body panel repair, structural integrity, door mechanisms, interior trim, and chassis component replacement.
Restraint System:
Service and inspection of airbags, seatbelts, and associated SRS control modules.
Axle:
Service and repair of front and rear axles, CV joints, and wheel bearings.
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon vehicle issues, fault code interpretation.
Engine Repair:
Engine disassembly, assembly, component replacement (pistons, valves, gaskets), timing belt replacement.
Transmission Repair:
Transmission fluid changes, seal replacement, clutch adjustment and replacement, gear synchronizer repair.
Brake System Repair:
Brake pad and rotor replacement, brake caliper service, brake fluid bleeding, ABS sensor replacement.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, facilitating component tracing and troubleshooting.
Periodic Lubrication:
Specific lubrication points and recommended lubricant types and intervals for various chassis components.
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics, including complete engine and transmission rebuilds.
Oil Change Interval:
Typically every 6,000-10,000 miles or 6-12 months, depending on usage and oil specification.
Timing Belt Interval:
Crucial for Zetec engines; typically 60,000 miles or 5 years. Failure can cause catastrophic engine damage.
Engine Oil Spec:
Ford recommends specific grades such as 5W-30 or 5W-40 synthetic oil. Consult manual for exact specification (e.g., WSS-M2C153-E).
Coolant Spec:
Ethylene glycol-based coolant with a 50/50 mix of antifreeze and distilled water (e.g., Ford Premium Coolant).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Common Problems:
Rust on wheel arches and sills, worn suspension bushings, camshaft sensor failures, coolant leaks from thermostat housing, gearbox synchro wear.
Ford Performance Division:
Ford's RS (Rallye Sport) division has a storied history in motorsport, translating successful rally technologies into road-going performance vehicles.
Mk5 Mk6 Transition:
The 1992-1996 Escort represents the Mk5, Mk5b, and Mk6 generations, with significant styling and engineering updates throughout this period.
Manufacturing Locations:
Primarily manufactured in Europe (e.g., UK, Germany, Spain).
