Engine Mechanics:
Detailed coverage of engine assembly, disassembly, component testing, and repair.
Engine Control:
Engine control system diagnostics, PCM operation, sensor testing, and actuator troubleshooting.
Fuel System:
Fuel injection system, fuel pump, injectors, pressure regulator, and EVAP system service.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, and cooling fan diagnostics and service.
Lubrication System:
Oil pump, oil filter, oil pan, and lubrication circuit maintenance and repair.
Ignition Charging Starting:
Spark plugs, ignition coils, battery, alternator, and starter motor service and testing.
Automatic Transmission:
ATF service, transmission disassembly, component testing, and electronic control diagnostics.
Manual Transmission:
Clutch system, transmission fluid, and manual gearbox component repair and service.
Transfer Case:
Four-wheel drive system operation, transfer case service, and component overhaul.
Drive Axles:
Front and rear drive axle components, CV joints, and differential service.
Suspension System:
Front and rear suspension components, shock absorbers, struts, control arms, and alignment specifications.
Steering System:
Power steering pump, rack and pinion, steering column, and tie rod end service.
Brake System:
Brake pads, rotors, calipers, brake lines, ABS system diagnostics, and bleeding procedures.
Parking Brake:
Parking brake mechanism, cables, and adjustment procedures.
Wheel Tire:
Wheel specifications, tire pressure, and rotation recommendations.
HVAC System:
Air conditioning system service, refrigerant handling, blower motor, and climate control unit diagnostics.
Safety Restraint System:
Airbag system components, SRS module diagnostics, and seat belt pre-tensioner service.
Electrical System:
Complete wiring schematics, component testing, fuse and relay identification, and diagnostic procedures.
Multiplex Communication:
CAN (Controller Area Network) communication bus diagnostics and module interaction.
Instrument Panel:
Gauge cluster, warning lights, and instrument panel component replacement and diagnostics.
Exterior Interior:
Body panels, doors, hinges, latches, trim, and interior component service.
Lighting System:
Headlights, taillights, interior lights, and accessory lighting service.
Wiper Washer System:
Wiper motor, linkage, blades, and washer fluid reservoir service.
Door Locks And Security:
Power door locks, remote keyless entry, and anti-theft system diagnostics.
Audio Visual Systems:
Radio, speakers, antenna, and optional entertainment system service.
Cruise Control System:
Cruise control module, actuator, and switch diagnostics and repair.
Engine Immobilizer:
Immobilizer system operation and troubleshooting.
Routine Maintenance:
Oil change, filter replacement, fluid checks, tire rotation, and belt inspections.
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts, symptom-based troubleshooting, and fault code interpretation.
Component Replacement:
Detailed instructions for replacing virtually all vehicle components.
Rebuild Procedures:
Comprehensive instructions for rebuilding major components like engines and transmissions.
Wiring Schematics:
High-detail, accurate wiring diagrams for all electrical systems.
Illustrations Diagrams:
Numerous diagrams and illustrations to clarify complex procedures.
Specification Tables:
Torque specifications, clearances, fluid capacities, and electrical values.
Depth:
Factory-level, from basic maintenance to advanced diagnostics and complete overhauls.
Oil Change Interval:
Typically every 5,000 miles or 6 months (refer to manual for exact specification based on oil type).
Tire Rotation Interval:
Every 5,000 miles.
Transmission Fluid Change:
Refer to manual; typically every 30,000-60,000 miles depending on usage.
Engine Oil:
API Certified SAE 5W-30 synthetic blend or synthetic oil. (Refer to manual for specific fill capacity).
Coolant:
Ford Premium Engine Coolant (VC-13G) or equivalent, a 50/50 mixture of ethylene glycol and distilled water.
Automatic Transmission Fluid:
MERCON V (e.g., Motorcraft XT-5QM)
Power Steering Fluid:
Mercon ATF or equivalent.
Common Wear Items:
Ball joints, tie rod ends, exhaust system components, and front sway bar links due to suspension geometry and vehicle weight.
Engine Potential Issues:
Spark plug blow-out on early 4.0L SOHC engines (requires specific repair procedures), occasional alternator failures.
Transmission Potential Issues:
Transmission fluid leaks, potential torque converter issues with high mileage or heavy use.
