Engine Mechanical:
Engine diagnosis, repair, overhaul, component replacement for gasoline and diesel variants.
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) diagnostics and wiring.
Fuel System:
Fuel injection systems (gasoline and diesel), fuel pumps, injectors, fuel filters, pressure testing.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, emissions control systems.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications and capacity.
Lubrication System:
Oil pump, oil pan, oil filter, oil pressure, oil type and capacity.
Transmission Manual:
Manual transmission diagnosis, repair, clutch system, gear oil specifications.
Transmission Automatic:
Automatic transmission diagnosis, repair, torque converter, transmission fluid type and capacity, shift solenoids.
Drivetrain:
Driveshafts, universal joints, propeller shafts, differentials (front and rear), axle housings, U-joint service.
Suspension Front:
Coil springs, shock absorbers, control arms, ball joints, steering knuckles, sway bar, alignment specifications.
Suspension Rear:
Leaf springs, shock absorbers, axle housing, suspension bushings, alignment specifications.
Steering System:
Power steering pump, steering gear, steering linkage, tie rods, power steering fluid specifications.
Brake System:
Front and rear disc brakes, brake calipers, rotors, pads, brake lines, master cylinder, ABS system diagnostics, brake fluid type and bleeding procedures.
Electrical System:
12V battery system, alternator, starter, fuses, relays, lighting systems, power windows, door locks, mirrors.
Body And Chassis:
Frame construction, body panels, doors, hood, tailgate, interior trim, seat removal, glass replacement.
HVAC System:
Air conditioning system, heater core, blower motor, climate controls, refrigerant type and charging procedures.
Wiring Diagrams:
Comprehensive color-coded wiring diagrams for all electrical circuits.
Maintenance:
Oil change, filter replacement, fluid checks and top-offs, tire rotation, brake inspection.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common and complex issues.
Repair:
Step-by-step repair procedures for all major and minor components and systems.
Overhaul:
Complete engine and transmission overhaul procedures.
Replacement:
Component replacement for parts like water pumps, alternators, starters, fuel pumps, brake pads, rotors, etc.
Diagnostics:
On-board diagnostics (OBD-II) code interpretation, sensor testing, module diagnostics.
Specifications:
Torque specifications for all fasteners, alignment data, engine timing, diagnostic parameters.
Technical Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
Wheelbase Options:
137-inch, 156-inch, 172-inch (depending on cab and bed configuration).
Overall Length Approx:
214 - 266 inches (depending on configuration).
Overall Width Approx:
80 inches (excluding mirrors).
Overall Height Approx:
78 - 81 inches (depending on configuration).
Gvwr Range:
9,900 lbs to 11,500 lbs (depending on configuration).
Curb Weight Approx:
6,000 - 7,000 lbs (depending on configuration).
Payload Capacity Max:
Up to approximately 4,000 - 5,000 lbs (depending on configuration).
Towing Capacity Max:
Up to approximately 12,500 lbs (conventional) to 17,000 lbs (5th wheel/gooseneck) (depending on configuration).
Oil Change Interval:
Gasoline: 5,000 miles or 6 months; Diesel: 5,000 miles or 6 months (severe duty), 7,500 miles (normal duty) - consult manual for specific conditions.
Air Filter Replacement:
Typically every 15,000 - 30,000 miles or as needed based on driving conditions.
Transmission Fluid Change:
Automatic: Every 30,000 - 60,000 miles (severe duty/towing); Manual: Inspect periodically, change as needed (e.g., 60,000 - 100,000 miles).
Engine Oil Gasoline:
API Certified SAE 5W-20 (preferred) or 5W-30.
Engine Oil Diesel:
API CJ-4 or CI-4 PLUS SAE 15W-40 or 10W-30 (depending on temperature).
Coolant Type:
Ford Premium Gold Coolant (or equivalent meeting WSS-M97B44-D specification).
Power Steering Fluid:
Mercon V (or equivalent).
Known Issues 6.0L Power Stroke:
Head gasket failures, EGR cooler issues, oil cooler failures, FICM (Fuel Injection Control Module) failure, sticking injectors. (These are widely documented and addressed in service manuals).
Known Issues General:
Front suspension wear (ball joints, tie rods), catalytic converter issues (especially on gasoline models), ABS sensor failures.