Vehicle Segment:
Heavy-duty pickup truck.
Target Audience:
Owners seeking in-depth mechanical knowledge, DIY mechanics, professional technicians.
Competitors Vehicle:
Chevrolet Silverado HD, GMC Sierra HD, Ram Heavy Duty.
Manual Value Proposition:
Provides dealership-level diagnostic and repair information, empowering users to perform complex maintenance and repairs.
Digital Convenience:
Single, easy-to-use PDF format with printability and digital zoom capabilities for enhanced clarity.
Primary Coverage:
Comprehensive Service and Repair
Scope:
All models and all repairs A-Z
Estimated Pages:
Likely extensive, typical factory service manuals for this era range from 2,000 to 4,000+ pages, though the digital format may not specify an exact count.
Type:
Factory Service Manual (FSM)
Delivery Method:
Download
Powertrain:
Engine mechanical, fuel system, intake/exhaust, cooling, lubrication, ignition, starting, charging, automatic transmission, manual transmission, transfer case, propeller shaft, drive shaft, differential, axles.
Chassis:
Suspension, wheels, tires, brake control, brakes, parking brake, steering column, power steering.
Electrical And Electronics:
Wiring schematics, general electrical, instrument panel, multiplex/CAN communication, lighting, horns, wipers/washers, meters, audio/visual, engine immobilizer, cruise control, supplementary restraint system (SRS), seat belts.
Body And Interior:
Body structure, exterior trim, interior trim, doors, locks, windows, glass, mirrors, seats, engine hood.
HVAC And Emissions:
Air conditioning, emission control.
Diagnostic:
Troubleshooting procedures, diagnostic trouble codes (DTCs), electrical diagnostics.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Repair And Rebuild:
Component removal, installation, disassembly, assembly, and repair for all major systems.
Specifications:
Torque specifications, clearances, fluid capacities, part numbers, electrical parameters.
Depth:
Factory-level, detailed step-by-step instructions, including diagrams, illustrations, and schematics.
Searchability:
Likely fully searchable text content within the PDF.
Printability:
Fully printable, allowing users to print specific pages or sections.
Image Resolution:
High resolution, supporting image enlargement for detailed viewing.
Binding:
Digital (not applicable to physical binding)
Paper Type:
Digital (not applicable to physical paper type)
Engine Options:
Likely includes the 5.4L Triton V8 (3-valve), 6.8L Triton V10, and the 6.4L Power Stroke V8 Turbodiesel. Specifics within the manual will detail all variants.
5.4L Triton V8 (3-Valve):
Approx. 310 hp @ 5000 rpm, 395 lb-ft @ 3500 rpm. Features VCT (Variable Cam Timing).
6.8L Triton V10:
Approx. 362 hp @ 4750 rpm, 457 lb-ft @ 3250 rpm. Known for towing and hauling capabilities.
6.4L Power Stroke V8 Turbodiesel:
Approx. 350 hp @ 3000 rpm, 650 lb-ft @ 1600 rpm. Features a diesel particulate filter (DPF) for emissions control.
Specific Output Variations:
The manual will detail precise horsepower and torque figures based on specific engine RPOs (Regular Production Options) and emission certifications.
Gasoline Systems:
Electronic Fuel Injection (EFI) with multi-port injection (MPI) or sequential electronic fuel injection (SEFI).
Diesel System:
Common Rail Fuel Injection (CRFI) system for the Power Stroke engine, with high-pressure fuel pump and injectors.
Transmission Options:
The manual will cover the 5-speed TorqShift automatic transmission (e.g., 5R110W) for gasoline and diesel engines, and likely a 6-speed manual transmission (e.g., ZF S6-650) for certain configurations.
Transmission Variants:
Specific variants of the TorqShift automatic will be detailed, including their shift logic and operating parameters.
Powertrain Control:
Information on electronic control modules (PCM/TCM) and their interaction with transmission operation, including adaptive learning.
Cab Configurations:
Regular Cab, SuperCab (extended cab), and Crew Cab configurations will be detailed.
Bed Lengths:
Standard 8-foot bed and potentially a 6.75-foot bed for certain configurations.
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) will vary significantly, typically from 8,500 lbs to 14,500 lbs depending on configuration and axle ratings. The manual will specify these for each model.
Curb Weight:
Curb weight will vary by configuration, engine, and drivetrain (2WD/4WD), generally ranging from 6,000 lbs to over 8,000 lbs.
NHTSA Ratings:
The manual will provide details relevant to safety system operation, though specific NHTSA crash test ratings would be found in separate documentation. Expect robust construction for a heavy-duty vehicle.
Braking System:
Four-wheel disc brakes with Anti-lock Braking System (ABS) are standard. The manual will cover brake system diagnostics, component replacement, and fluid specifications.
Occupant Protection:
Driver and passenger front airbags. The manual covers the Supplementary Restraint System (SRS) components, including airbag modules, sensors, and control modules.
Audio Systems:
The manual covers the 'Meter Audio/Visual' section, indicating support for various radio and speaker configurations, including optional premium sound systems.
Cruise Control:
Details on the cruise control system, including component location, testing, and troubleshooting.
Multiplex Communication:
Extensive coverage of the vehicle's multiplexed electrical systems and CAN (Controller Area Network) communication, crucial for diagnosing electronic faults across multiple modules.
Oil Change:
Typically every 5,000 to 7,500 miles for gasoline engines or 5,000 to 10,000 miles for diesel engines, depending on driving conditions and oil type. The manual will provide precise intervals and oil life monitoring system reset procedures.
Filter Replacements:
Engine oil filter, fuel filters (especially for diesel), air filter, and cabin air filter replacement intervals will be detailed.
Engine Oil:
Gasoline engines typically require SAE 5W-20 or 5W-30 meeting Ford specification WSS-M2C153-H. Diesel engines typically require 15W-40 meeting API CK-4/CJ-4 or ACEA E9 specifications, and Ford specification WSS-M2C171-F1.
Coolant:
Ford Gold Coolant (or equivalent meeting specification WSS-M97B51-A1) is typically used, a 50/50 mix with distilled water.
Transmission Fluid:
Mercon V for most automatic transmissions, and specified gear oil for manual transmissions and differentials (e.g., SAE 75W-90 synthetic for rear differentials).
Power Stroke Dpf:
Diesel Particulate Filter (DPF) regeneration issues and related sensors can be common. The manual will detail diagnostic and cleaning procedures.
Fuel Injectors:
While generally robust, diesel injectors can require service or replacement due to fuel quality or mileage. The manual will cover their removal, installation, and testing.
Suspension Components:
Heavy-duty use can lead to wear in ball joints, tie rod ends, and bushings. The manual will provide inspection criteria and replacement procedures.
Ford Trucks:
Ford has a long-standing legacy in the truck market, with the F-Series being a perennial best-seller for decades, known for durability and capability.
Super Duty Development:
The 2008 model year belongs to the fourth generation of the Super Duty line (2008-2010), which saw significant updates including new engine options and chassis refinements.
Manufacturing Locations:
Primary assembly plants for the F-Series Super Duty include Louisville, Kentucky, and Dearborn, Michigan.
