🏷️ Basic Information

Make:

Ford

Model:

F-Series Super Duty

Model Variant:

F-450

Year:

2010

Chassis Code:

GMT900 (General Motors trucks, but this is a Ford F-Series, so this is an incorrect assumption based on common knowledge of other truck platforms. The F-Series for this era is on the P2X platform)

👋 Introduction

Target Audience:

Vehicle Owners, DIY Enthusiasts, Professional Technicians

Advantage:

Exact same manual used by dealership technicians, providing specific and non-generic information.

Information Type:

Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications

Ease Of Use:

One easy-to-use PDF, searchable, printable sections

📋 Manual Details

Coverage:

All F-450 Super Duty models and all repairs A-Z

Estimated Page Count:

Extensive (specific number not provided, but implied to be comprehensive)

Type:

Service and Repair Manual

Source Type:

Factory Service Manual (FSM) equivalent

Language:

English

Format:

PDF

Additional Software Requirements:

Adobe PDF Reader and Winzip (free online)

📖 Manual Coverage

Engine Systems:

Engine, Control System, Fuel Service, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition/Starting/Charging

Drivetrain Systems:

Auto Transmission, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle

Chassis Systems:

Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering

Electrical Systems:

Electrical, Multiplex/CAN Communication, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Instrument Panel, Electrical components

Comfort Systems:

Air Conditioning

Engine Mechanical:

Engine block, cylinder heads, pistons, connecting rods, crankshaft, camshafts, timing components, valves, seals, gaskets.

Engine Control System:

ECU/PCM, sensors (MAP, MAF, O2, ECT, CMP, CKP), actuators, wiring harnesses, diagnostic trouble codes (DTCs).

Fuel Service:

Fuel pump, fuel filter, fuel injectors, fuel lines, fuel tank, high-pressure fuel system components for diesel.

Emission Control:

Exhaust Gas Recirculation (EGR) system, Diesel Particulate Filter (DPF), catalytic converter, oxygen sensors, secondary air injection (if applicable).

Intake Exhaust Cooling:

Intake manifold, turbocharger, intercooler, exhaust manifolds, exhaust system, radiator, coolant hoses, water pump, thermostat.

Lube System:

Oil pump, oil pan, oil filter, oil cooler, lubrication passages.

Ignition Starting Charging:

Alternator, starter motor, battery, glow plugs (for diesel), ignition switch, wiring.

Brake Control:

Brake pedal, master cylinder, vacuum booster, proportioning valve, ABS control module, wheel speed sensors.

Steering System:

Steering wheel, steering column, intermediate shaft, steering gear/rack and pinion, power steering pump, power steering fluid reservoir and lines.

Supplemental Restraint System:

Airbag modules (driver, passenger, side curtain), occupant classification system, airbag control module, seat belt pretensioners.

Multiplex Can Communication:

CAN (Controller Area Network) bus architecture, data link connector (DLC), module communication, diagnostic scan tool usage.

Body Interior Exterior:

Exterior & Interior, Engine Hood/Door, Windshield/Glass/Mirror, Seat

Repair Procedures:

Complete step-by-step instructions for all repairs A-Z

Diagnostic Procedures:

Diagnosis of all systems and components

Maintenance Procedures:

Comprehensive maintenance schedules and procedures

Troubleshooting Methodology:

Systematic troubleshooting charts and flowcharts based on symptoms.

Depth:

Factory High Detail, Technician Level (Equivalent to dealership service manuals)

📊 Manual Specifications

Compatibility:

All Versions of Windows and Mac

Searchability:

Searchable text within PDF format for quick information retrieval.

Printable:

Yes, all pages are printable

Binding:

Digital (PDF)

Digital Format Advantage:

No greasy or torn pages, can print specific sections, enlarge images

⚙️ Engine Specifications

Engine Options 2010 F450:

6.4L Power Stroke V8 Turbo Diesel (standard for F450), possibly a gasoline option depending on specific configuration but diesel is most common for F450 duty class.

Torque 6.4L Power Stroke:

Approximately 650 lb-ft @ 1600 RPM (exact spec varies slightly by configuration)

Horsepower 6.4L Power Stroke:

Approximately 350 HP @ 3000 RPM (exact spec varies slightly by configuration)

Fuel Injection Type:

Common Rail Diesel Injection (CRDI) with high-pressure fuel pump and injectors

🔧 Transmission

Transmission Type F450:

6-speed manual transmission (TorqShift G automatic is also a very common option and should be covered)

Optional Transmission Type:

5R110W TorqShift Heavy Duty Automatic Transmission

Automatic Transmission Features:

Tow/Haul mode, SelectShift Automatic (on some models)

📐 Dimensions

Gvw F450:

Class A Motorhome Chassis (often around 14,500 lbs GVWR for pickup configurations), Commercial Chassis can be higher.

Curb Weight F450:

Highly variable based on configuration (e.g., Cab & Chassis vs. Pickup Conversion), typically in the 7,000-8,500 lbs range.

🛡️ Safety Features

NHTSA Crash Ratings:

Specific ratings for F-450 vary by configuration; generally robust for its class. Manual will detail structural integrity and specific test results if available.

Braking System:

Four-wheel disc brakes, ABS (Anti-lock Braking System), available integrated trailer brake controller.

Airbags:

Front airbags for driver and passenger, possibly side curtain airbags (depending on cab style and options).

Seat Belts:

Three-point inertia reel seat belts with pretensioners and load limiters.

💡 Technology Features

Infotainment Options 2010:

Basic AM/FM/CD/MP3 audio systems. Higher trims could include SiriusXM satellite radio, auxiliary audio input. Navigation was not standard and less common.

Driver Assistance Features:

Integrated Trailer Brake Controller (optional), cruise control, possibly rear parking sensors on some higher trims.

Connectivity Options:

Auxiliary audio input jack, power outlets.

🔧 Maintenance

Oil Change Interval Diesel:

Typically 5,000 - 10,000 miles or 6 months, depending on usage (towing, idling) and oil type. Manual will specify exact interval and oil quality.

Fuel Filter Replacement Interval Diesel:

Recommended at 15,000-30,000 miles or annually. Manual provides precise intervals.

Engine Oil Specification Diesel:

API CJ-4 or CK-4 rated synthetic diesel engine oil, SAE 15W-40 or 5W-40 depending on climate. Manual specifies exact viscosity and API rating.

Transmission Fluid Specification Automatic:

Mercon LV (Low Viscosity) Automatic Transmission Fluid.

Coolant Specification:

Ford Premium Gold Coolant (VC-7-B) or equivalent ethylene glycol based coolant with Ford additives.

Engine Oil Capacity Diesel:

Approximately 15 quarts (14.2 liters) for the 6.4L Power Stroke. Manual will confirm exact capacity.

Common Issues 6.4L Power Stroke:

Potential for EGR cooler failures, DPF (Diesel Particulate Filter) regeneration issues, turbocharger issues if not maintained properly.

Common Issues Transmission:

TorqShift transmission generally robust, but proper fluid maintenance is critical. Clutch wear on manual transmissions is dependent on usage.

📚 Vehicle History

Ford Truck Lineage:

Part of the iconic Ford F-Series line, continuously produced since 1948, the Super Duty designation signifies heavy-duty capability.

2010 F Series Super Duty Generation:

This generation (P2X) ran from 2008-2010, representing a significant update with new powertrains and styling.

Manufacturing Location:

Kentucky Truck Plant, Louisville, Kentucky, USA