🏷️ Basic Information

Make:

Ford

Model:

F-Series Super Duty

Sub Model:

F-450

Year:

2012

Chassis Code:

GMT900 (Note: This product information incorrectly implies GMT900 which is a GM platform. Ford Super Duty uses its own internal platform codes. For the 2012 F-Series Super Duty, this is the fourth generation, often referred to as the 'Triton' generation or Project Denver.)

Generation Designation:

Fourth Generation (2011-2016)

👋 Introduction

Segment:

Heavy-Duty Pickup Truck (Class 4)

Competitors:

Chevrolet Silverado HD, GMC Sierra HD, Ram Heavy Duty.

Vehicle Purpose:

Designed for heavy towing, hauling, and commercial applications. F-450 typically offered as a chassis cab for specialized upfitting.

Benefit To Owner:

Empowers owners to perform maintenance and repairs themselves, saving money and ensuring proper vehicle upkeep. Provides access to factory-level technical data.

📋 Manual Details

Coverage:

All models and all repairs A-Z specific to the 2012 Ford F-450 Super Duty.

Estimated Page Count:

Extensive (typically over 2,000 pages for full factory service manuals covering this vehicle class)

Type:

Factory Service and Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

6.2L V8 SOHC Flex Fuel (Boss) gasoline, 6.7L V8 Power Stroke Turbo Diesel

Control System:

Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Transmission Control Module (TCM), Anti-lock Brake System (ABS) module, Restraint Control Module (RCM).

Mechanical:

Engine mechanical, drivetrain, chassis components, suspension, steering, brakes.

Fuel Service:

Fuel delivery, fuel tank, fuel injectors, fuel pump, fuel filter, high-pressure fuel system (diesel).

Emission Control:

Catalytic converter, oxygen sensors, evaporative emission control (EVAP) system, exhaust gas recirculation (EGR) system (diesel), Diesel Particulate Filter (DPF) regeneration and service (diesel).

Intake Exhaust Cooling:

Air intake system, turbocharger (diesel), intercooler (diesel), exhaust system, radiator, cooling fan, water pump, thermostat.

Lube:

Engine oil specifications, oil filter part numbers, oil change intervals, oil pump, lubrication points.

Ignition Starting Charging:

Spark plugs (gasoline), ignition coils (gasoline), starter motor, alternator, battery specifications, charging system diagnostics.

Auto Transmission:

6R140 TorqShift 6-speed automatic transmission: Service procedures, diagnostic trouble codes (DTCs), fluid type and capacity (Mercon LV), shift solenoid operation, torque converter service.

Manual Transmission:

Not applicable to F-450 (typically automatic only).

Transfer Propeller Shaft:

Two-speed electronic shift-on-the-fly transfer case (4x4 models), driveshaft U-joints, balancing, removal and installation.

Differential:

Front and rear axle assemblies, differential gears, lubrication specifications, axle ratios (e.g., 4.30:1).

Axle Suspension:

Front and rear suspension systems, leaf springs, shock absorbers, steering knuckles, control arms, U-joints, front axle service, rear axle housing.

Tire Wheel:

Tire pressure specifications, wheel bolt pattern, lug nut torque, wheel bearing service, tire rotation.

Brake Control:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), trailer brake controller integration, hydraulic brake control, master cylinder, brake booster.

Brake:

Front and rear brake systems, brake pads, brake rotors, brake calipers, brake fluid specifications (DOT 3), bleeding procedures, parking brake system.

Steering Column:

Steering column assembly, tilt and telescoping mechanisms, steering wheel removal and installation.

Power Steering:

Power steering system components, power steering pump, steering gear, power steering fluid type and capacity, bleeding procedures.

Air Condition:

HVAC system, A/C compressor, refrigerant type (R134a), A/C recharge procedures, cabin air filter replacement, climate control diagnostics.

Supplemental Restraint System:

Airbag system, SRS module, seatbelt pretensioners, airbag sensor locations, diagnostic procedures for SRS faults.

Seat Belt:

Seat belt assembly maintenance, inspection, and replacement.

Engine Immobilizer:

Anti-theft system, transponder key programming, immobilizer module diagnostics.

Cruise Control:

Cruise control system operation, components, diagnostic procedures.

Wiper Washer:

Windshield wiper system, wiper motor, wiper arms, washer pump, washer fluid reservoir.

Door Lock:

Power door locks, central locking system, door lock actuators, keyless entry system.

Meter Audio Visual:

Instrument cluster, gauges, warning lights, infotainment system, speaker replacement, radio troubleshooting.

Horn:

Horn system, horn button, horn relay, horn replacement.

Windshield Glass Mirror:

Windshield, side glass, rear glass replacement, mirror housing and glass replacement.

Instrument Panel:

Instrument panel removal and installation, dashboard components, switches, warning indicators.

Seat:

Seat adjustment mechanisms, seat heater service, seat removal and installation.

Engine Hood Door:

Hood latch mechanism, hood support struts, door hinges, door latches, door panel removal.

Exterior Interior:

Body panels, trim pieces, bumpers, fenders, interior trim panels, headliner, carpet replacement.

Electrical:

Comprehensive electrical system diagrams, wiring harnesses, fuses, relays, lighting system, power distribution.

Multiplex Can Communication:

Controller Area Network (CAN) bus architecture, diagnostic protocols, communication module troubleshooting.

Maintenance:

Scheduled maintenance intervals, fluid level checks, filter replacements, lubrication.

Diagnostics:

Troubleshooting flowcharts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution.

Repair:

Step-by-step repair procedures for all major vehicle systems, including component removal, installation, and adjustment.

Wiring Schematics:

Detailed wiring diagrams for all electrical systems, including power distribution, grounds, and component connections.

Specifications:

Torque specifications for fasteners, fluid capacities and types, electrical specifications, component tolerances.

Depth:

Factory-level diagnostic and repair information, suitable for professional technicians and advanced DIYers. Covers everything from routine maintenance to complete component overhauls.

📊 Manual Specifications

File Type:

PDF

Printability:

All pages printable, with ability to enlarge images for clarity.

Binding:

Digital (PDF, no physical binding)

Digital Medium:

Electronic document, no physical paper required.

⚙️ Engine Specifications

Gasoline Engine:

6.2L V8 SOHC Flex Fuel (Boss) - Horsepower: 385 hp @ 5500 rpm, Torque: 405 lb-ft @ 4500 rpm

Diesel Engine:

6.7L V8 Power Stroke Turbo Diesel - Horsepower: 400 hp @ 2800 rpm, Torque: 800 lb-ft @ 1600 rpm

Gasoline Fuel System:

Sequential Electronic Fuel Injection (SEFI)

Diesel Fuel System:

High-pressure common rail direct injection

🔧 Transmission

Automatic Transmission:

6R140 TorqShift 6-speed automatic

Manual Transmission Availability:

Not typically offered on F-450 chassis cab models.

Transmission Features:

Tow/Haul mode, manual shifting capability, integrated trailer brake controller compatibility.

📐 Dimensions

Gvwr:

Up to 14,000 - 16,000+ lbs (depending on configuration)

Gcwr:

Up to 26,000+ lbs (depending on configuration)

🛡️ Safety Features

NHTSA Rating:

Not directly applicable to chassis cab configurations as ratings are typically for complete vehicles. Focus is on component integrity and system safety.

Active Safety:

Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), integrated trailer brake controller (optional).

Passive Safety:

Front airbags, available side curtain airbags, seatbelt pretensioners.

💡 Technology Features

Infotainment System:

Ford's SYNC infotainment system with voice recognition, available navigation, Bluetooth connectivity, and premium audio options.

Driver Assistance:

Trailer Sway Control, Hill Start Assist, integrated trailer brake controller.

Connectivity Features:

Bluetooth for phone and audio streaming, USB ports, available SiriusXM Satellite Radio.

🔧 Maintenance

Oil Change Interval:

Gasoline: 5,000-7,500 miles (depending on usage/synthetic oil). Diesel: 5,000-10,000 miles (depending on usage/synthetic oil/DPF regeneration cycles).

Engine Oil Gasoline:

SAE 5W-20, API SN, ILSAC GF-5 certified (for 6.2L gasoline).

Engine Oil Diesel:

SAE 10W-30, API CJ-4 or CK-4 certified (for 6.7L Power Stroke diesel).

Transmission Fluid:

MERCON LV Automatic Transmission Fluid (for 6R140).

Coolant:

Ford Premium Engine Coolant (VC-7-A or VC-7-B) - Yellow or Gold color, 50/50 mix with distilled water.

Common Diesel Issues:

Diesel Particulate Filter (DPF) regeneration issues, Exhaust Gas Recirculation (EGR) system problems, fuel injector failures (less common but possible).

Common Gasoline Issues:

Spark plug fouling, occasional issues with variable intake manifold tuning on some engines.

📚 Vehicle History

Ford Truck Legacy:

Ford F-Series has been America's best-selling truck line for decades, known for durability and capability.

F450 Evolution:

The F-450 evolved from a heavy-duty pickup to a dedicated chassis cab platform for commercial use and specialized vocational vehicles.

Manufacturing Location:

Kentucky Truck Plant, Louisville, Kentucky.

🏆 Awards & Recognition

Towing Hauling Awards:

Ford Super Duty consistently recognized for best-in-class towing and payload capacities within its segment.