Vehicle Segment:
Heavy-Duty Commercial Truck / Chassis Cab
Target Audience:
Businesses requiring robust work vehicles, fleet operators, upfitters, and mechanics specializing in heavy trucks.
Competitors:
Chevrolet Silverado HD, GMC Sierra HD, Dodge Ram HD (prior to RAM rebranding)
Manual Benefit 1:
Empowers owners and technicians to perform a wide range of repairs and maintenance, reducing reliance on expensive dealership services.
Manual Benefit 2:
Provides comprehensive technical data and schematics essential for accurate diagnostics and repairs.
Manual Benefit 3:
Organized by system, allowing for quick access to specific repair information.
Primary Coverage:
Service and Repair for Ford F-550 Super Duty
Specific Systems Covered:
Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Suspensions (Front & Rear), Wheels & Tyres, Steering, Brakes, Bodywork & Chassis Frame, Electrical/Electronic System, Maintenance, HVAC
Estimated Page Count:
Varies by specific engine and configuration, typically 2000+ pages for a complete factory manual
Type:
Service and Repair Manual
Delivery Format:
PDF (Downloadable)
Engine System:
Detailed coverage of engine components, diagnostics, repair procedures, and specifications.
Drivetrain System:
Comprehensive information on clutch, gearbox, propeller shafts, front and rear axles.
Suspension Steering:
In-depth coverage of front and rear suspension systems, steering gear, and associated components.
Braking System:
Complete repair and diagnostic procedures for the braking system, including ABS if applicable.
Electrical Electronics:
Extensive electrical schematics, wiring diagrams, and diagnostic procedures for the entire vehicle's electrical and electronic systems.
Body Chassis:
Details on body panel repair, chassis frame inspection and maintenance, and structural components.
HVAC System:
Coverage for heating, ventilation, and air conditioning system diagnostics and repair.
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication points.
Diagnostic Procedures:
Step-by-step troubleshooting guides for identifying and resolving common and complex issues.
Repair Procedures:
Detailed, illustrated instructions for component removal, installation, and repair.
Technical Specifications:
Inclusion of critical torque values, clearances, tolerances, and fluid capacities.
Depth:
Dealer-level technical information, suitable for professional mechanics, serious DIY enthusiasts, and fleet maintenance.
Compatibility:
Windows OS, Smartphones, Tablets (requiring a PDF reader)
Printability:
Printable pages for ease of use during repairs.
Graphics Display:
Illustrations and schematics designed for clear display, recommended use with Adobe PDF Reader.
Binding:
N/A (Digital PDF Format)
Paper Type:
N/A (Digital PDF Format)
Engine Options 2007:
6.0L V8 Power Stroke Diesel, 6.4L V8 Power Stroke Diesel (depending on specific configuration)
Diesel Engine Code 6 0L:
F2
Diesel Engine Code 6 4L:
F2 (Note: The 6.4L Power Stroke was new for 2008, but the manual may cover early production or pre-release information. The 2007 model year would primarily feature the 6.0L Power Stroke. Clarification on engine availability is crucial for specific F-550 configurations.)
Torque 6 0L Powerstroke:
Approx. 560 lb-ft @ 1600 RPM (subject to specific tuning)
Horsepower 6 0L Powerstroke:
Approx. 325 HP @ 3300 RPM (subject to specific tuning)
Injection System:
High-pressure common rail (HPCR) for Power Stroke engines
Cab Configurations:
Regular Cab, SuperCab, Crew Cab
Wheelbase Options:
Multiple configurations from 137 inches to 201 inches, depending on chassis length.
Gvwr Gross Vehicle Weight Rating:
Up to 19,500 lbs (GVWR varies by configuration)
Gcwr Gross Combined Weight Rating:
Significantly higher, depending on specific configuration and trailer brakes.
NHTSA Ratings:
N/A (Commercial vehicles often have different rating methodologies than passenger vehicles)
Active Safety Features:
Four-wheel Anti-lock Braking System (ABS), Integrated Trailer Brake Controller (optional)
Passive Safety Features:
Front airbags, high-strength steel frame construction.
Infotainment System:
Basic audio systems, potentially with CD player and auxiliary input. Navigation and advanced infotainment were less common in base work truck configurations of this era.
Driver Assistance:
Limited, primarily focusing on core driving dynamics. Features like cruise control were standard on higher trims.
Connectivity Features:
Basic vehicle diagnostics and potentially an OBD-II port for data access.
Oil Change Interval Diesel:
Typically every 5,000-7,500 miles or 6 months, heavily dependent on operating conditions (severe service intervals may be shorter).
Fuel Filter Replacement Diesel:
Refer to manual, typically around 15,000-30,000 miles depending on fuel quality and operating conditions.
Transmission Fluid Change:
Check manual for specific interval, often around 50,000-100,000 miles for heavy-duty use.
Engine Oil Specification:
API CJ-4 or CK-4 rated diesel engine oil, viscosity grade 15W-40 or 10W-30 depending on ambient temperature. Consult specific engine manual for exact spec.
Coolant Type:
Ford Gold Coolant (or equivalent heavy-duty ethylene glycol based coolant)
Common Issues 6 0L Powerstroke:
Historically, the 6.0L Power Stroke diesel has had known issues with EGR coolers, oil coolers, and head gasket sealing. These are well-documented in the industry and often addressed with specific repair procedures or upgrades.
General Heavy Duty Wear:
Brake wear, suspension component wear (ball joints, tie rod ends), and driveline components are subject to higher wear rates due to the vehicle's intended use.
Ford Truck Legacy:
Ford has a long-standing reputation for building durable and capable trucks, particularly with the F-Series line.
F Series History:
The F-Series line has evolved from light-duty pickups to heavy-duty workhorses, with the F-550 representing the Super Duty segment for commercial applications.
Production Location:
Kentucky Truck Plant, Louisville, Kentucky, USA
