Engine Mechanical:
Complete coverage including disassembly, inspection, repair, and reassembly.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant types and capacities.
Fuel Charging System:
Fuel injection, fuel pump, injectors, fuel lines, pressure regulator, fuel filters.
Engine Control:
ECU functions, sensor inputs, diagnostic trouble codes (DTCs), module programming.
Engine Accessory Drive:
Serpentine belt system, tensioners, idler pulleys, alternator, power steering pump, A/C compressor.
Starting System:
Starter motor, solenoid, battery connections, ignition switch.
Glow Plug System:
Glow plugs, control module, wiring for diesel engines.
Emission Control:
EGR system, PCV system, evaporative emission control (EVAP).
Intake Air System:
Air filter, intake manifold, turbocharger (if equipped), intercooler.
Evaporative Emission:
Canister, purge valve, vent valve, charcoal canister.
Electronic Engine Control:
Detailed wiring diagrams, sensor specifications, PCM strategies.
Fuel System:
Fuel pump operation, pressure testing, fuel filter replacement.
Fuel Tank And Lines:
Fuel tank removal and installation, fuel line routing, leak testing.
Injection System:
Injector testing, seal replacement, high-pressure fuel lines.
Turbocharger System:
Turbocharger diagnosis, oil and coolant lines, wastegate operation.
Acceleration And Speed Control:
Cruise control system operation and troubleshooting.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, tailpipe, oxygen sensors.
Automatic Transmission:
Fluid changes, torque converter, valve body, seals, complete overhaul procedures.
Climate Control System:
HVAC system diagnosis, refrigerant charging, A/C compressor, heater core, blend doors.
Instrumentation System:
Gauges, warning lights, sensors, instrument cluster diagnostics.
Warning System:
Seatbelt reminder, airbag warning light, ABS warning light, check engine light.
Battery System:
Battery testing, charging, replacement, terminal maintenance.
Charging System:
Alternator output testing, voltage regulator, drive belt tension.
Audio System:
Radio removal, speaker replacement, amplifier integration.
Lighting System:
Headlights, taillights, interior lights, fog lights, bulb replacement, wiring.
Electrical Distribution:
Fuse box locations, relay functions, power distribution.
Electronic Feature Group:
Power windows, locks, mirrors, keyless entry system.
Suspension System:
Front and rear suspension components, springs, shocks, control arms, bushings.
Wheel Alignment:
Alignment specifications, caster, camber, toe adjustments.
Tires And Wheels:
Tire pressure recommendations, wheel torque specifications, rotation.
Driveline System:
Four-wheel drive system operation, transfer case, hubs.
Driveshaft System:
U-joints, slip yokes, balancing, removal and installation.
Axle And Differentials:
Front and rear axle assemblies, differential fluid changes, bearing adjustments.
Brake System:
Front and rear brake components, calipers, rotors, pads, brake fluid specifications.
Parking Brake System:
Parking brake mechanism, adjustment, cable replacement.
Power Brake Actuation:
Brake booster, master cylinder, hydraulic lines.
Anti Lock Brake System:
ABS module, wheel speed sensors, hydraulic control unit.
Auxiliary Brake System:
Exhaust brake system (if equipped on diesel models).
Steering System:
Steering gear, tie rods, steering knuckles.
Power Steering:
Power steering pump, reservoir, hoses, steering fluid.
Steering Linkage:
Pitman arm, idler arm, drag link.
Steering Column And Switch:
Steering column assembly, turn signal switch, ignition switch.
Body And Accessories:
Body panel removal, door mechanisms, glass replacement, trim.
Restraint System:
Airbag system components, seat belts, SRS module.
Instrument Panel:
Dashboard removal and installation, HVAC vents, gauge cluster.
Interior And Exterior:
Seats, carpets, headliner, bumpers, fenders, grille.
Clutch And Transfer Case:
Clutch operation and adjustment (for manual transmission models), transfer case service.
Manual Transmission:
Clutch replacement, transmission fluid, internal component repair.
Heating And Air Conditioning:
Comprehensive HVAC system diagnosis and repair.
On Board Diagnostics:
OBD-II system, DTC interpretation, scan tool usage.
Wiring Diagrams:
Detailed, color-coded wiring diagrams for all major vehicle systems.
Maintenance:
Oil changes, fluid checks, filter replacements, lubrication, tire rotation, brake inspection.
Troubleshooting:
Diagnostic procedures for common and complex issues across all systems.
Repair:
Step-by-step instructions for component removal, installation, and repair.
Rebuilds:
Complete engine and transmission rebuild procedures with detailed component specifications.
Diagnostics:
In-depth diagnostic trees and fault isolation procedures.
Depth:
Comprehensive, covering everything from basic maintenance to complete component overhaul and diagnostic procedures.
Oil Change Interval Petrol:
Typically 5,000-7,500 miles or 6 months, depending on driving conditions (refer to specific vehicle owner's manual or manual).
Oil Change Interval Diesel:
Often 5,000-10,000 miles, with specific recommendations for synthetic oils and severe service (refer to specific vehicle owner's manual or manual).
Engine Oil Petrol:
API SG, SH, SJ, SL rated oil, SAE 5W-30 or 5W-20 (depending on ambient temperature and specific engine variant).
Engine Oil Diesel:
API CH-4, CI-4 rated heavy-duty diesel engine oil, SAE 15W-40 or 5W-40 synthetic (depending on ambient temperature and specific engine variant).
Transmission Fluid 4R100:
MERCON V Automatic Transmission Fluid (ATF).
Manual Transmission Fluid:
Specific manual transmission fluid (e.g., Synchromesh type for ZF transmissions), consult manual for exact specification.
Coolant:
Ford Premium Gold Coolant or equivalent (ethylene glycol based with corrosion inhibitors).
Common Diesel Issues:
Power Stroke 7.3L: Injector O-rings, camshaft position sensor, FICM (Fuel Injection Control Module) issues, up-pipes, turbocharger wear.
Common Petrol Issues:
5.4L Triton: Spark plug ejection (older designs), intake manifold vacuum leaks, coil-on-plug issues.
General Issues:
Leaf spring axle wrap, ball joint wear, ABS sensor failures, brake wear.
